HOT
DIPPED GALVANIZING
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NEW! - Hot dipped galvanized finish | ||||
The steel products
displayed on this thumbnail page are now available with a corrosion resistant finish applied to the steel after fabrication. Contact us for pricing! |
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Hot Dipped Galvanizing Corrosion Protection with Zinc |
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Steel used to
construct buildings, equipment, ornamental iron, bolts, nuts and other small parts requires corrosion protection. The proven effectiveness of zinc in controlling corrosion makes it an ideal choice for protecting structural steel. Hot dipped galvanizing is generally the most effective method of applying zinc to steel. |
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Why Galvanizing Works | ||||
The
excellent corrosion resistance of hot dipped galvanized steel is due to the two fold nature of the coating. The zinc coating provides barrier and cathodic protection to the underlying steel surface. |
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During the Galvanizing
process, steel reacts with molten zinc to form a series of zinc-iron alloy layers which, together with the outer zinc layer, are metallurgically bonded to the steel surface. The resulting barrier coating has a very low corrosion rate (Figure 1) and, because of the hard alloy layers, is highly resistant to mechanical damage. Galvanized steel is much less susceptible to coating damage from handling than is painted steel. |
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As
the name implies, hot dipped galvanizing requires complete immersion of the work piece in molten zinc. This process ensures a uniform coating on all surfaces, even on those areas not normally accessible to mechan- ical applicators. |
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Zinc corrodes
preferentially to steel and provides cathodic protection to areas of bare steel (up to 1/4 inch wide) accidentally exposed in service. The sacrificial nature of zinc prevents the steel from corroding adjacent to the galvanized coating, thus preventing undercutting and blistering of the protective film. In comparison, exposed steel on painted surfaces will corrode immediately. The resulting rust occupies several times the volume of steel from which it was formed, causing the lifting and subsequent flaking of the adjacent paint film (Figure 2). |
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CONTACT
US FOR PRICING!
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PROCESS
DIAGRAM
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During
galvanizing, molten
zinc reacts with the surface of the base material to form a series of zinc/iron alloys that provide an inner layer of protection against corrosion. |
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