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CUSTOM
BULK STORAGE RACK
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HOW TO
ORDER A CUSTOM BULK STORAGE RACK |
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STEP
1 |
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Select Upright
Assembly (see below)
Select Uprights by size in either fully welded set-up
or knocked down |
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STEP
2 |
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Select Beam (see
below)
Select Beam based on width of opening and weight
capacity needed: |
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• Heavy and
Extra Heavy-Duty “Z” Beams
• Low-Profile Beams |
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STEP
3 |
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Select Decking
(see below)
Select Decking based on size and style desired: |
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• Solid Decking
• Particle Board Decking
• Ribbed Decking |
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STEP
4 |
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Select Front-to
Back Supports (see below) |
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STEP
5 |
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Select Accessories
(see bottom of page) |
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DIMENSIONS
FOR BULK STORAGE RACKS |
When figuring floor
space for Lyon bulk storage racks, first add 4 7/32" to nominal beam
length for width of single section. |
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| Next, add 2 15/32"
to nominal beam length for each additional section. |
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| Then, add 9/16"
to nominal depth of upright assembly. |
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| Also, racks must
be level and plumb and installed per assembly instruction #10206-AA. |
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Capacities
shown are maximum safe evenly distributed static loads per pair of beams
with front-to-back support.
Upright capacities are based on beam centers no greater than 36". |
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STEP
1 |
| Select
Upright Assembly |
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| Choose
All-Welded or K.D. |
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•
Welded Upright has tubular bracing, mig-welded to post
• K.D. (knocked down) Upright includes two posts and
two or more bolt on ladder braces |
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• Upright: 1 3/4"
x 11 3/16"
• 14-gauge
• Adjustment on 1 1/2" centers |
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10,000 lb. capacity per section (All-Welded or K.D.) |
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Order
Online, by Phone, or by E-Mail |
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~ Add
items to your online shopping cart ~
Click the Model No. of the item you wish
to purchase. |
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K.D.
Upright Posts and Ladder Braces Only |
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Description |
Size |
Model
No. |
Pack
Qty |
Price |
Posts |
60"
H |
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2 |
$65.20 |
72"
H |
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2 |
$74.52 |
84"
H |
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2 |
$83.84 |
96"
H |
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2 |
$114.14 |
120"
H |
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2 |
$133.74 |
144"
H |
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2 |
$214.48 |
Ladder
Braces |
15"
W |
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2 |
$47.52 |
18"
W |
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2 |
$50.46 |
24"
W |
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2 |
$62.10 |
30"
W |
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2 |
$62.22 |
36"
W |
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2 |
$68.08 |
42"
W |
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2 |
$73.92 |
48"
W |
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2 |
$80.26 |
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Order
Online, by Phone, or by E-Mail |
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~ Add
items to your online shopping cart ~
Click the Model No. of the item you wish
to purchase. |
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Assembled
Uprights |
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Width |
Height |
Model
No. |
Price |
24" |
60" |
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$112.66 |
30" |
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$116.17 |
36" |
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$124.17 |
42" |
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$137.17 |
48" |
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$146.04 |
24" |
72" |
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$143.38 |
30" |
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$146.86 |
36" |
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$154.79 |
42" |
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$167.72 |
48" |
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$176.50 |
24" |
84" |
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$155.81 |
30" |
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$159.15 |
36" |
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$167.07 |
42" |
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$179.97 |
48" |
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$188.74 |
24" |
96" |
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$172.21 |
30" |
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$177.78 |
36" |
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$186.80 |
42" |
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$202.74 |
48" |
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$213.46 |
24" |
120" |
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$207.16 |
30" |
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$212.59 |
36" |
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$221.78 |
42" |
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$237.16 |
48" |
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$247.74 |
24" |
144" |
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$208.48 |
30" |
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$216.03 |
36" |
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$297.12 |
42" |
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$268.40 |
48" |
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$255.57 |
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Order
Online, by Phone, or by E-Mail |
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~ Add
items to your online shopping cart ~
Click the Model No. of the item you wish
to purchase. |
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Unassembled
Uprights - With Ladder Braces and Posts |
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Width |
Height |
Model
No. |
Price |
15" |
60" |
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$112.72 |
18" |
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$115.66 |
24" |
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$121.56 |
30" |
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$127.41 |
36" |
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$133.27 |
42" |
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$139.12 |
48" |
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$145.46 |
15" |
72" |
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$122.03 |
18" |
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$124.98 |
24" |
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$130.88 |
30" |
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$136.73 |
36" |
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$142.59 |
42" |
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$148.43 |
48" |
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$154.78 |
15" |
84" |
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$131.35 |
18" |
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$134.30 |
24" |
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$140.20 |
30" |
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$146.05 |
36" |
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$151.91 |
42" |
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$157.75 |
48" |
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$164.10 |
15" |
96" |
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$161.66 |
18" |
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$164.61 |
24" |
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$170.51 |
30" |
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$176.36 |
36" |
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$182.22 |
42" |
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$188.06 |
48" |
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$194.41 |
15" |
120" |
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$202.25 |
18" |
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$206.67 |
24" |
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$215.52 |
30" |
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$224.30 |
36" |
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$233.09 |
42" |
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$241.86 |
48" |
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$251.37 |
15" |
144" |
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$282.99 |
18" |
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$287.41 |
24" |
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$296.26 |
30" |
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$305.04 |
36" |
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$313.83 |
42" |
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$322.60 |
48" |
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$332.11 |
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| STEP
2 |
Select
Beams |
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Heavy and Extra Heavy-Duty “Z” Beams |
Unique
“Z” beam design increases strength and load capacity, resists
tipping and eliminates wasted space,
front-to-back. Beam clips are mig- welded for added strength. Fold in lock
tab easily engages for security
against displacement. |
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Order
Online, by Phone, or by E-Mail |
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~ Add
items to your online shopping cart ~
Click the Model No. of the item you wish
to purchase. |
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Description |
Size |
Model
No. |
Capacity
(lbs) |
Pack
Qty |
Price |
Beam
- 14-Gauge Heavy Duty |
48"
W x 3 5/8" H |
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3,300 |
2 |
$111.92 |
60"
W x 3 5/8" H |
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2,600 |
2 |
$122.48 |
72"
W x 3 5/8" H |
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1,900 |
2 |
$140.54 |
84"
W x 3 5/8" H |
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1,775 |
2 |
$145.56 |
96"
W x 3 5/8" H |
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1,650 |
2 |
$155.76 |
Beam
- 12-Gauge Heavy Duty |
72"
W x 4 5/8" H |
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3,300 |
2 |
$161.52 |
96"
W x 4 5/8" H |
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3,300 |
2 |
$195.78 |
Low
Profile Beam |
48"
W x 2" H |
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665 |
2 |
$118.34 |
60"
W x 2" H |
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530 |
2 |
$127.36 |
72"
W x 2" H |
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440 |
2 |
$127.48 |
84"
W x 2" H |
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380 |
2 |
$139.00 |
96"
W x 2" H |
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330 |
2 |
$170.00 |
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Capacities
shown are maximum safe evenly distributed static loads per pair of beams
with front-to-back support.
Upright capacities are based on beam centers no greater than 36".
*Items available through manufactured schedule. |
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STEP
3 |
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| Select
Decking |
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| Two
to three panels per level are required based on beam width (see chart below). |
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Solid Decking - Features Heavy-
Duty Industrial Shelves for a smooth
uninterrupted decking surface. |
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Ribbed Decking - Versatile 20-
gauge ribbed decking. Ribs allow
for space to grab packages easily
and prevent pinched fingers.
1 3/4"w x 5/8"d rib. |
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Particle Board
Decking -
Durable, 5/8" thick particle board
decking. |
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Wire Decking - This deck is the best choice when air circulation
and light penetration are required. Also allows water to flow in the
event a sprinkler system is activated. Available in Frost Gray (add
prefix FF to the Cat. No.) Choose heavy-duty waterfall or light-duty
flat wire decking: |
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Heavy-Duty Waterfall
Decking - Featuring 4" x 2" wire mesh
with heavy gauge welded channels for added strength and a
1 1/4" waterfall along both front and rear edge. |
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Beam
Width |
Quantity
of Dekcing |
Panels
Required
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48" |
2
- 24" wide |
60" |
1
- 24" wide + 1 - 36" wide |
72" |
2
- 36" wide |
84" |
2
- 24" wide + 1 - 36" wide |
96" |
1
- 24" wide + 2 - 36" wide |
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Light
Duty Flat Wire Decking - Featuring 4" x 2" wire mesh with
5-gauge welded reinforcement wires. |
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Order
Online, by Phone, or by E-Mail |
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~ Add
items to your online shopping cart ~
Click the Model No. of the item you wish
to purchase. |
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Ribbed
Decking |
Width |
Depth |
Model
No. |
Capacity
(lbs) |
Price
ea. |
24" |
24" |
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1,400 |
$47.54 |
30" |
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1,200 |
$85.35 |
36" |
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1,000 |
$60.28 |
42" |
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800 |
$124.58 |
48" |
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600 |
$74.55 |
36" |
24 |
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1,800 |
$77.05 |
30" |
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1,600 |
$106.79 |
36" |
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1,400 |
$91.06 |
42" |
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1,100 |
$140.76 |
48" |
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900 |
$116.45 |
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Order
Online, by Phone, or by E-Mail |
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~ Add
items to your online shopping cart ~
Click the Model No. of the item you wish
to purchase. |
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Solid
Decking |
Width |
Depth |
Model
No. |
Capacity
(lbs) |
Price
ea. |
24" |
36" |
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800 |
$97.30 |
42" |
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880 |
$116.69 |
48" |
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750 |
$107.39 |
36" |
24" |
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800 |
$97.30 |
30" |
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600 |
$118.06 |
36" |
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850 |
$135.94 |
42" |
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820 |
$177.98 |
48" |
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640 |
$200.70 |
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Order
Online, by Phone, or by E-Mail |
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~ Add
items to your online shopping cart ~
Click the Model No. of the item you wish
to purchase. |
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Particle
Board Decking |
Width |
Depth |
Model
No. |
Capacity
(lbs) |
Price
ea. |
24" |
36" |
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750 |
$24.73 |
48" |
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750 |
$28.00 |
36" |
24" |
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750 |
$24.73 |
48" |
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750 |
$45.73 |
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Capacities
are based on evenly distributed static load, with beams joined by correct
number of front-to-back supports
and no allowance for shock or uneven loading. Load is limited to support
capacity of beams and upright assemblies.
*Items available through manufactured schedule. |
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| STEP
4 |
Select
Front-to-Back Supports |
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Used to minimize
beam rotation under heavy loads. Also serves as a plywood
support. No hardware or tools needed. |
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Minimum
required when used with: |
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Beam
Width |
Plywood/Particle
Board |
Solid/Ribbed/No
Deck |
48" |
2 |
1 |
60" |
2 |
1 |
72" |
3 |
2 |
84" |
3 |
2 |
96" |
4 |
2 |
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One to four supports per level
are required based on beam width and type of decking (see chart to the left). |
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Order
Online, by Phone, or by E-Mail |
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~ Add
items to your online shopping cart ~
Click the Model No. of the item you wish
to purchase. |
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Front-to-Back
Supports |
Size |
Model
No. |
Price
ea. |
15"
W |
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$14.26 |
18"
W |
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$12.94 |
24"
W |
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$12.06 |
30"
W |
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$15.45 |
36"
W |
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$17.76 |
42"
W |
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$19.82 |
48"
W |
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$18.87 |
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| EASILY
INTEGRATE BULK STORAGE RACKS |
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Bulk
Storage Racks integrates
seamlessly with 8000 Series shelving
for a complete storage system. |
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8000 Series/BSR
Integration Clip |
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No. 65160.................. $0.48 |
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Racks, Bulk Storage Racks,
Record Storage Racks, Tire Racks, Shelving, Dunnage-Rack, Dura-Shelf,
Industrial Racking and
Shelving, Steel Storage Racks, and Warehouse Storage Racks from your source
for material handling equipment. |
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