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TYPICAL C-TRACK SYSTEM INSTALLATION
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| 1. Track Joint Assembly |
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NOTE
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| 2. Track Hanger Clamp |
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Three cable saddles - small, standard, and large - are used with our Festooning Systems. Please refer to the following table to determine the dimensions of each. |
| 3. Cross Arm Support Bracket |
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| 4. Control Box Trolley |
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| 5. C-Track |
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| 6. Intermediate Trolley Saddle Assembly |
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| Saddle |
Diameter |
Cable Window |
| Designation |
In Inches |
In Inches |
| Small |
1-1/2 |
2-3/16 X 1 |
| Standard |
3 |
2-3/16 X 1 |
| Large |
6 |
5-3/8 X 2 |
| 4-1/8 X 2 |
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| 7. End Clamp and Saddle Assembly |
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| 8. End Cap |
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| 9. Cable Connector |
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| 10. Junction Box |
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| 11. Flat Cable |
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| 12. Strain Relief Cable* |
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| 13. Pendant Push Button Cable* |
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| 14. Pendant Push Button Station* |
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| 15. Tow Trolley and Saddle Assembly |
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| 16. Tow Bar |
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| 17. End Stop |
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| * See Pendant Push Button Section |
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NOTE: Three cable saddles are used with Duct-O-Wire Festooning Systems.
Please refer to this table to determine the dimension of each. |
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Flat Cables and Connectors
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Standard Copper Cable (Model FC)
• Yellow PVC Jacketed Flat Cable – 600 Volt AC Rated
• Extra Flexible, Color Coded According to NEMA
Standards
• UL and CSA –40°C to +105°C (–40°F to +221°F)
Temperature Range |
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Test Report
The following numerical data was used to calculate braid
angle and shield coverage (per QQB-575B1
PARA.4.3.2.) |
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Braid Angle
Coverage
Diameter of Shield
Strand Diameter
Picks per inch
Number of Carriers
Strands per Carrier
NPd/sin a |
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A = 24
K = 99
D = 0.750
d =.005
P = 9
C = 96
N = 9
F = 99118776 |
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Shielded Copper Cable (Model SFC)
• 600 Volt AC Rated
• Standard Cable with Tinned Copper Braided Shield
• 95.7% Min. RFI Rating
• Black Heat Shrink Tubing Outer Cover |
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Click the button of the item you wish to purchase. Contact us for special lengths
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FLAT CABLES
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Required cable length equals track length plus 10% plus length required for end connections
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| Catalog Number†† |
Cable Size |
Continuous
Duty
Rating |
Short Time
Rating-
Amps** |
Number
Of
Strands |
Nominal
Dimensions |
Yellow
PVC
Jacket |
Price
For
500 Ft.
Full Reel |
Price
per
Ft. -
Cut |
Shielded
Flat
Cable |
Price
For
500 Ft.
Full Reel |
Price
per
Ft. -
Cut |
No.
Of
Cond. |
AWG
Wire
Size |
30°C
(86°F)
Ambient
Amps* |
60
Min. |
30
Min. |
Per
Conductor |
Unshielded
Cable
(inches†) |
| FC-42 |
Contact Us |
SFC-42 |
Contact Us |
4 |
#2 |
130 |
148 |
173 |
665 |
.575 x 1.975 |
| FC-44 |
Contact Us
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SFC-44 |
Contact Us |
4 |
#4 |
95 |
111 |
130 |
420 |
.515 x 1.750 |
| FC-46 |
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SFC-46 |
Contact Us |
4 |
#6 |
75 |
83 |
94 |
266 |
.435 x 1.490 |
| FC-48 |
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SFC-48 |
Contact Us |
4 |
#8 |
50 |
63 |
69 |
168 |
.375 x 1.225 |
| FC-410 |
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SFC-410 |
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4 |
#10 |
40 |
49 |
52 |
105 |
.290 x .890 |
| FC-412 |
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SFC-412 |
4 |
#12 |
30 |
36 |
40 |
65 |
.260 x .800 |
| FC-414 |
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SFC-414 |
4 |
#14 |
25 |
31 |
32 |
41 |
.240 x .690 |
| FC-812 |
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SCF-812 |
Contact Us |
8 |
#12 |
20 |
Control Cables
No Short
Time
Rating
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65 |
.260 x 1.440 |
| FC-814 |
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SFC-814 |
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8 |
#14 |
17 |
41 |
.240 x 1.290 |
| FC-816 |
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SFC-816 |
8 |
#16 |
15 |
65 |
.225 x 1.170 |
| FC-1214 |
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SFC-1214 |
12 |
#14 |
17 |
41 |
.240 x 1.825 |
| FC-1216 |
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SFC-1216 |
12 |
#16 |
15 |
65 |
.225 x 1.700 |
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$200.00 minimum order
All combined cable orders totaling over 1000 ft will receive the full reel pricing.
#10 AWG through #16 AWG have a zip cord for easy removal of the outer jacket.
Note: Full reels available in 500 and 1000 ft Consult us for availability of larger reels.
* See current correction factors for temperatures above 30º C (86º F) |
| ** For crane and hoist motors in accord with article 610 of the 1989 National Electrical Code for 90º C Cables |
| † Unshielded cable measurements may vary due to manufacturing tolerances. Consult factory. |
| ‡ All cables from #10 AWG through #16 AWG have zip cords for easy outer jacket removal. |
Click the button of the item you wish to purchase. Contact us for special lengths
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CONNECTORS
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| Connectors with Bushins for Unshielded Flat Cables |
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CATALOG
NUMBER |
NUMBER OF
CABLES |
NUMBER OF
COND. |
AWG WIRE
SIZE |
NPS |
PRICE |
| FC-4/8C |
One 4-conductor cable, #10, 12, 14, AWG
1.25 and one 8-conductor cable, #14 or 16 AWG |
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| FC-42C |
1 |
4 |
#2 |
2 |
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| FC-44C |
1 |
4 |
#4 |
2 |
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| FC-46C |
1 |
4 |
#6 |
1.5 |
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| FC-48C |
1 |
4 |
#8 |
1.25 |
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| FC-410C |
1 |
4 |
#10 |
1" |
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| FC-412C |
1 |
4 |
#12 |
1" |
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| FC-414C |
1 |
4 |
#14 |
1" |
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| FC-812C |
1 |
8 |
#12 |
1.50" |
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| FC-812C2 |
2 |
8 |
#12 |
1.50" |
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| FC-816C |
1 |
8 |
#14 or 16 |
1.25" |
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| FC-816C2 |
2 |
8 |
#14 or 16 |
1.25" |
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| FC-1216C |
1 |
12 |
#14 or 16 |
2" |
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| FC-1216C2 |
2 |
12 |
#14 or 16 |
2" |
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| FC-1216C3 |
3 |
12 |
#14 or 16 |
2" |
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| NOTE: For shielded cable, use heat shrink fittings |
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Click the button of the item you wish to purchase. Contact us for special lengths
| $200.00 minimum order |
| Heat Shrinkable Cable Connectors for Single Cable and Multiple Cable Groupings |
| Corrosion Resistant - Flame Retardant - Exceed Navy Requirements for Tightness and Integrity† |
| CATALOG NUMBER |
MAXIMUM
NO. OF
CABLES |
NUMBER OF
CONDUCTORS |
AWG WIRE
SIZE |
CABLE
ENTRY
MIN. |
CABLE
ENTRY
MAX. |
NPS |
PRICE |
| HS-CG1 |
3 |
4 |
#12 or 14 |
0.50 |
1.125 |
1.00 |
$40.00
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| HS-CG2 |
4 |
8 |
#14 or 16 |
0.75 |
1.625 |
1.50 |
$71.50
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| 4 |
7 |
#12 |
| 3 |
4 |
#8, 10 or 12 |
| 2 |
4 |
#6 or 8 |
| 1 |
4 |
#6 |
| HS-CG3 |
5 |
12 |
#14 or 16 |
1.00 |
2.125 |
2.00 |
$116.00
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| 4 |
4 |
#8 |
| 3 |
4 |
#6 or 4 |
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$200.00 minimum order
† NOTE: When used with one Flat Cable or multiple Flat Cables of the same size. |
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Continuous Duty Current Correction Factors for Ambient Temperatures Above 30°C (86°F).
(Per Article 310-16 of the 1996 National Electrical Code)
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| Ambient Temperature |
Correction Factor |
| °C |
°F |
| 30 |
86 |
1.00 (Full load current rating) |
| 50 |
122 |
0.82 |
| 65 |
149 |
0.58 |
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Click the button of the item you wish to purchase. Contact us for special lengths
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STANDARD DUTY 14 GAUGE C-TRACK SYSTEM COMPONENTS
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GALVANIZED AND STAINLESS STEEL
PRECISION BEARINGS AND CURVED SECTIONS AVAILABLE
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FLAT CABLE SYSTEM COMPONENTS
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PRODUCT PICTURE
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CATALOG NUMBER
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PRODUCT
DESCRIPTION
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PRICE
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14 Gauge C-Track
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FC-CH1A-10 - Galvanized 10 foot section
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FC-CH1A-10-SS - Stainless 10 foot section
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FC-CH1A-20 - Galvanized 20 foot section
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FC-CH1A-20-SS - Stainless 20 foot section
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Curved Sections Available - Consult Factory
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FC-CH1A-CUT - Galvanized Cross Arm Support Bracket or Cut Length.
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Specify length in ½ foot increments.
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FC-CH1A-SS CUT - Stainless Cross Arm Support Bracket or Cut Length.
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Specify length in ½ foot increments.
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Track Joint Assembly
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One required for each track section per run, less one
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FC-CH1D - Joint Clamp for secure attachment and proper alignment of track sections. Includes all hardware.
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FC-CH1D-SS - Stainless Joint Clamp for secure attachment and proper
alignment of track sections. Includes all stainless steel hardware.
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FC-CH1DW - Welding sleeve for joining track sections.
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FC-CH1DW-SS - Stainless Welding sleeve for joining track sections.
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Track Hanger Clamp Assembly
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One required for each cross arm support bracket for each track run.
5 foot spacing.
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FC-CH1F- Galvanized - For mounting track to cross arm support bracket.
Includes all required hardware.
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FC-CH1F-SS - Stainless - For mounting track to cross arm support
bracket. Includes all required stainless hardware.
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FC-CH1FK - Galvanized Low profile track hanger assembly.
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Single Bolt Track Hanger & Anchor Assembly
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One required for each cross arm support bracket for each track run.
5 foot spacing.
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FC-CH1F-1 - Single mounting bolt track hanger assembly.
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FC-CH1F-1-A - Single mounting bolt track anchor assembly with anchor.
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FC-CH1F-1-R - Single mounting bolt track hanger w/Rect. Nut.
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FC-CH1F-1-A-R - Single mounting bolt track anchor w/Rect. Nut.
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The FC-CH1F-1 track hanger assembly is designed to be mounted on angle iron
brackets with one mounting hole. The use of one FCCH1F-1-A track anchor per
track run, which also mounts in one mounting hole, will prevent the track from
sliding out of position. The rectangle nut hangers and anchors are used with
cross arm brackets.
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End Stop
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One required for each track run.
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FC-CH1G - Bumper with galvanized mounting hardware.
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FC-CH1G-SS - Bumper with stainless mounting hardware.
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Mounting Clamp for Cross Arm Support
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Two required for each cross arm support bracket.
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FC-TMC-U - Galvanized universal mounting clamp with hardware.
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FC-TMC-U-SS - Stainless universal mounting clamp with stainless hardware.
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Rubber End Cap
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FC-CH1GC - Rubber end cap
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Tow Trolley and Saddle Assembly
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One required for each piece of moving equipment to be electrified.
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NOTE: Load Rating is 45 lb. max.
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Precision Bearings Available - Consult Factory
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FC-TRT1 - Steel trolley and standard saddle with cut-out box for tow bar
(FC-TB1).
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FC-TRT1-SS - Same as FC-TRT1 except with stainless steel trolley,
cut-out box and wheels.
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FC-TRT1-BR - Same as FC-TRT1 except with stainless steel trolley and
cut-out box with brass wheels.
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Tow Bar
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One required for each tow trolley.
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FC-TB1 -For mounting on moving equipment - 18" long - Galvanized.
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FC-TB1-SS - For mounting on moving equipment - 18" long - Stainless.
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Control Box Trolley (optional brake available)
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NOTE: Control Box Not Included
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Precision Bearings Available - Consult Factory.
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FC-TRC1 - Two trolleys and one standard saddle mounted on bracket,
plus fittings to attach control box.
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FC-TRC1-SS -Same as FC-TRC1 except with stainless steel trolleys and
stainless steel wheels.
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FC-TRC1-BR - Same as FC-TRC1 except with brass wheels.
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Junction Boxes and Terminal Strips
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Junction box for Control Box Trolley (FC-TRC1) Accepts up to
2 terminal strips. All box dimensions are 8" x 10" x 4" with panel.
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FC-BX1 - Steel junction box - Rated NEMA 12
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FC-BX1-SS - Stainless Steel junction box - Rated NEMA 4X
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FC-BX1-4X - Fiberglass junction box - Rated NEMA 4X
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FC-BXT - Standard 12-pole terminal strip.
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FC-BXT-12-50 - Heavy-duty 50 Amp DIN type 12-terminal.
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Standard Duty Intermediate Trolley - Saddle Assemblies
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NOTE: Load Rating is 45 lb. max.
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Precision Bearings and 2-Tiered Trolleys Available - Consult Factory.
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FC-TR1 - 5-inch trolley with 4 steel shielded ball bearing wheels, cable
clamp pad standard saddle and hardware.
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FC-TR1-SS - Same as FC-TR1 except with stainless steel trolley, wheels,
and hardware.
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FC-TR1-BR - Same as FC-TR1 except with stainless steel trolley and
hardware, with brass wheels.
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Short Intermediate Trolley Assembly |
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NOTE: Load Rating is 45 lb. max.
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Precision Bearings and 2-Tiered Trolleys Available - Consult Factory.
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FC-TR2 - 3-inch trolley with 4 steel shielded ball bearing wheels, cable
clamp pad, small saddle and hardware.
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FC-TR2-SS - Same as FC-TR2 except with stainless steel trolley,
wheels, and hardware.
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End Clamp and Saddle Assembly |
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One required for each track run at storage end of track.
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FC-CS1 - Standard saddle with clamp and hardware.
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FC-CS1-SS - Same as FC-CS1 except stainless steel clamp and hardware.
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Options and Accessories |
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FC-TR8 - 5-inch intermediate trolley/saddle assembly with steel saddle.
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Click the button of the item you wish to purchase. Contact us for special lengths
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HEAVY DUTY 12 GAUGE C-TRACK SYSTEM COMPONENTS
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GALVANIZED AND STAINLESS STEEL
PRECISION BEARINGS AVAILABLE
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FLAT CABLE SYSTEM COMPONENTS
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PRODUCT PICTURE
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CATALOG NUMBER
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PRODUCT DESCRIPTION
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PRICE
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12 Gauge C-Track |
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FC-CH2A-10 - Galvanized 10 foot section
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FC-CH2A-10-SS - Stainless 10 foot section
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FC-CH2A-20 - Galvanized 20 foot section
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FC-CH2A-20-SS - Stainless 20 foot section
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Curved Sections Available -Consult Factory
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FC-CH2A-CUT - Galvanized Cross Arm Support Bracket or Cut Length.
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Specify length in ½ foot increments.
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FC-CH2A-SS CUT - Stainless Cross Arm Support Bracket or Cut Length.
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Specify length in ½ foot increments.
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Track Joint Assembly |
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One required for each track section per run, less one. FC-AR required.
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FC-CH2D - Joint Clamp for secure attachment and proper alignment of
track sections. Includes all hardware
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FC-CH2D-SS - Stainless Joint Clamp for secure attachment and proper
alignment of track sections. Includes all stainless steel hardware.
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Track Hanger Clamp Assembly |
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One required for each cross arm support bracket for each track run.
10 foot spacing under 75 lb. trolley load. For heavier loads, see chart
in C-Track Technical Bulletin. Use wrench FC-AR.
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FC-CH2F - Galvanized - For mounting track to cross arm support bracket. Includes all required hardware.
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S FC-CH2F-SS - Stainless - For mounting track to cross arm support bracket. Includes all required stainless hardware.
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End Stop |
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One required for each track run.
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FC-CH2G - Bumper with galvanized mounting hardware.
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FC-CH2G-SS - Bumper with stainless mounting hardware.
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Mounting Clamp for Cross Arm Bracket |
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FC-TMC-U - Universal mounting clamp with hardware.
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FC-TMC-U-SS - Stainless universal mounting clamp with stainless
hardware.
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Rubber End Cap |
| FC-CH2GC - Flexible PVC |
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End Clamp and Saddle Assembly |
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One required for each track run at storage end of track.
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FC-CS22 - Standard saddle with clamp and hardware.
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FC-CS22-SS - Same as FC-CS22 except stainless steel clamp and hardware.
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FC-CS21 - Same as FC-CS22 except with large saddle.
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FC-CS21-SS - Same as FC-CS22 except stainless steel clamp and hardware.
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FC-CS24 - Same as the FC-CS21 except 5-1/2" x 4-1/8" and large saddle.
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FC-CS24-SS - Same as FC-CS24 except stainless steel clamp and hardware.
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Tow Trolley and Saddle Assembly
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One required for each piece of moving equipment to be electrified.
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NOTE: Load Rating: 75 lb. max
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FC-TRT22 - 5" trolley with four steel shielded ball bearing wheels and
standard saddle with cut out box for tow bar.
Stainless version has anodized body.
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FC-TRT22-SS - 5" trolley with four steel shielded ball bearing wheels and
standard saddle with cut out box for tow bar.
Stainless version has anodized body.
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FC-TRT21- 7"L x 6-3/4"W, trolley and large saddle.
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FC-TRT21-SS - 7"L x 6-3/4"W, trolley and large saddle.
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FC-TRT24- Same as the FC-TRT21 except 5-1/2" wide.
4-1/8" x 2" cable window
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FC-TRT24-SS - Same as the FC-TRT21 except 5-1/2" wide.
4-1/8" x 2" cable window
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Tow Bar |
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One required for each tow trolley.
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FC-TB1 - For mounting on moving equipment - 18" long - Galvanized.
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FC-TB1-SS - For mounting moving equipment - 18" long - Stainless.
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Control Box Trolley (optional brake available) |
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NOTE: Control Box Not Inlcuded
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Precision Bearings Available - Consult Factory.
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FC-TRC22 - Two trolleys and one standard saddle mounted on
bracket, plus fittings to attach control box.
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FC-TRC22-SS - Same as FC-TRC22 except with anodized trolley
body and stainless hardware.
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Junction Boxes and Terminal Strips |
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Junction box for Control Box Trolley (FC-TRC22) Accepts up to
2 terminal strips. All box dimensions are 8" x 10" x 4" with panel.
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FC-BX1 - Steel junction box - Rated NEMA 12
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FC-BX1-SS - Stainless Steel junction box - Rated NEMA 4X
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FC-BX1-4X - Fiberglass junction box - Rated NEMA 4X
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FC-BX2 -Steel junction box, 10" x 12" x 5", for control trolley. Rated
NEMA 13. Specify 3 or 4 FC-BXT or FC-BXT-HD terminal strips.
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FC-BXT - Standard 12-pole terminal strip.
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FC-BXT-12-50 - Heavy-duty 50 Amp DIN type 12-terminal.
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Intermediate Trolley - Saddle Assemblies |
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NOTE: Load Rating is 75 lb. Max.
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Precision Bearings and 2-Tiered Trolleys Available - Consult Factory
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FC-TR22 - 5-inch aluminum trolley body with 4 steel shielded ball bearing
wheels, cable clamp pad, standard saddle and hardware.
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FC-TR22-SS - Same as FC-TR22 with anodized body and stainless hardware.
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FC-TR23 - Same as FC-TR22 except 3" long and small cable saddle.
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FC-TR23-SS - Same as FC-TR23 with anodized body and stainless hardware.
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FC-TR21 - 7" x 6-3/4" trolley with large saddle.
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FC-TR21-SS - Same as FC-TR21 except with anodized trolley and stainless
hardware.
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FC-TR24 - Same as FC-TRT21 except 5-1/2" x 4-1/8" with large saddle.
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FC-TR24-SS - Same as FC-TR24 except with anodized trolley body and
stainless hardware.
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Round Cable and Air Hose System |
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R-TR21-4 -Trolleys, saddles, and all associated parts for round cable
and air hose systems are available. Refer to the Installation and Technical
Data Bulletin and Festoon Price List for details.
|
$134.00
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NOTE: These steel round cable and hose saddles are also available on
R-TR10 and R-TR12 series trolleys.
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| $200.00 minimum order |
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Industrial Festooning Systems, Festoon Cable Systems, Pendant Control, Duct-O-Wire, Flat Cable, Flat Cables, and C-Track from
your complete source for material handling equipment.
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Standard Duty Flat Cable
