SAFE-RAIL®
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Industrial Track Equipment
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ONLY 3 BASIC COMPONENTS: TRACK SECTIONS, TROLLEYS, AND BRACKETS |
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The ideal system for the majority of hand push conveyor applications with capacities up to 1000 lbs. Available with a complete line of curves, brackets, drop-fittings, turntables and crossover switches. |
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SAFE-RAIL No. 2035 Track is constructed of 3/16" steel, inside dimension 1 3/4" x 2 1/4" standard length 10'. |
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No. 2035 TRACK
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SAFE-RAIL Systems offer many refinements to make them ideal for the majority of hand push conveyor applications with capacities up to 1,000 lbs. They are available with a complete line of curves, brackets, turntables, crossover switches, etc. |
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The track is basic to SAFE-RAIL Conveyors. It provides the runway for Carriers, and it must carry the loads posed upon the conveyor. Track is painted with Baked Enamel Powder Coat Finish. 2035.00471 track offers a 3/16" wall thickness, which adds to system life and durability and is the thickest in the industry. |
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Click the button of the item you wish to purchase. Contact us for special lengths
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PRICING FOR TRACK
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SPACING OF BRACKETS ACCORDING TO LOAD
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**SINGLE CARRIERS
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CONTINUOUS LOADING, POUNDS PER FOOT
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Price per 10 ft. length |
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Model No. Load in Lbs.
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125 |
250 |
500 |
1000 |
125 |
150 |
200 |
250 |
300 |
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10' 0" |
10' 0" |
10' 0" |
8' 0" |
10' 0" |
8' 0" |
7' 0" |
6' 0" |
5' 0" |
$221.55
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10' 0" |
NA |
NA |
NA |
5' 0" |
4' 6" |
4' 0" |
3' 6" |
3' 0" |
$181.65
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| The table shown above specifies the bracket and drop fitting spacing required for the load shown. |
| Where the table indicates single carriers, reference is made to a situation where only a single carrier may be placed in a specified span. |
| **Distance between supports. |
Click the button of the item you wish to purchase. Contact us for special lengths
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PRICING FOR HORIZONTAL CURVES
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| Model Number |
Description |
Weight/lbs. (ea.) |
Price |
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Curve 2'-0" R x 90º
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15
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$363.30
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Curve 2'-0" R x 90º (hardened)
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15
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$429.45
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Curve 2'-0" R x 180º (hardened)
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$868.35
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Curve 2'-3" R x 90º (hardened)
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18
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$431.55
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Curve 3'-0" R x 90º
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34
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$469.35
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Curve 3'-3" R x 90º
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36
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$495.60
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Curve 4'-0" R x 90º
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42
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$499.80
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Curve 4'-3" R x 90º
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44
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$502.95
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Curve 1'-6" R x 90º (hardened)
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20
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$496.65
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Curve 1'-6" R x 180º (hardened)
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30
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$819.00
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PRICING FOR SPECIAL HORIZONTAL CURVES
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Up to 5'-9" R x 90° or less
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$797.90
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6'-0" to 11'-9" R x 45° or less
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$822.89
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STANDARD BALL - BEARING CARRIERS
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All carriers are equipped with machined steel wheels. All have full complement steel ball bearings. Wheel pendants are drop forged and equipped with hardened machine steel thrust rollers. Load bars are malleable iron castings complete with bumpers as illustrated. The eyes are drop forged and heat treated. Carriers are furnished with one coat Gloss-Tek Powder Coat. |
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4 WHEEL TWIN-TRAK™ CARRIERS
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This carrier is designed for use with pusher conveyors only. It is equipped with standard pusher arm as shown. |
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The 2035.00570 carrier with its shorter wheel base spaces the product on 10" minimum centers. |
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The 2035.00569 carrier with its longer wheel base spaces the product on 16 3/8" minimum centers. |
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Four Wheel Carrier- Short Drop 2035.02615
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2035.00569 16 3/8" Overall Length
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2035.00570 10" Overall Length |
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Click the button of the item you wish to purchase. Contact us for special lengths
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PRICING FOR STD BALL-BEARING AND 4 WHEEL TWIN TRACK™ CARRIERS
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Carrier Model No. |
Description |
Capacity Lbs. |
Dia. Of Wheels, Inches |
Length Over-All, Inches |
Bottom of Track to Bottom of Eye of Stem, Inches |
Stem |
Eye |
Weight, ea., Pounds |
Price |
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Four Wheel Carrier
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250
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2-1/8"
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10"
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5-3/8"
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1/2"
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1-1/2"
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6
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$508.20
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Eight Wheel Carrier
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500
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2-1/8"
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22"
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9"
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5/8"
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1-1/2"
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1
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$1,197.00
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Sixteen Wheel Carrier
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1000
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2-1/8"
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46"
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12-1/2"
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3/4"
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1-3/4"
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38
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$2,555.70
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Two Wheel Carrier,1/2" x 13 Nut & Cotter(not included)
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125
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2-1/8"
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2-3/8"
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3-1/4"
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1/2"
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1.4
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$267.75
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Two Wheel Carrier,5/8" x 11 Nut & Cotter(not included)
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125
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2-1/8"
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2-3/8"
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3-5/8"
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5/8"
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1.5
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$124.95
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Four Wheel Carrier
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250
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2-1/8"
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5"
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2-3/4"
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1-1/4"
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2.5
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$264.60
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Four Wheel T.T. Carrier
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250
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2-1/8"
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10"
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7
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$615.30
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Four Wheel T.T. Carrier
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250
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2-1/8"
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16-3/8"
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11
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$896.70
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Four Wheel Carrier - Short Drop
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250
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2-1/8"
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3
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$296.10
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Four Wheel Carrier -Long Drop
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250
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2-1/8"
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3.5
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$409.50
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Two Wheel Carrier, Sealed Bearing
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125
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1.5
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$196.35
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Four Wheel Carrier,Sealed Bearing
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250
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3
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$382.20
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| * 1/2" Pendant...All other Assemblies on this page have 5/8" dia. pendants. |
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FROG SWITCHES
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| NO. 2035.00618 AND 2035.00619 MANUAL FROG SWITCHES |
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Rugged, compact units with a full frog throw of 5/8". Carrier movement through the switches is smooth and un- hampered as a result of the die-formed frog plate which allows a line-to-line fit of matching parts. Wide track gaps, present in most designs, are eliminated. The lateral carrier guide rollers contact the lead angle of the frog plate shifting it automatically. The unit has a 12" radius x 90° curve for carriers with a wheel base of 12" or less. With carriers having a wheel base longer than 12" or where the angle is less than 90°, universal radius frog switches are recommended. |
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NO. 2035.00698 AND 2035.00699 UNIVERSAL RADIUS FROG SWITCHES
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Universal Radius Frog Switches are required where carriers having a wheel base longer than 12" are used and also where it is desirable to switch off on an angle less than 90°. The track curve leading from the switch to the spur track can be of any radius in excess of 18". Larger radius curves reduce the sway of the load since the change of direction is not abrupt. The track curve IS NOT INCLUDED with the standard switch and must be specified and ordered separately. |
These compact Universal Frog Switches have a short 5/8" frog throw and die formed matching parts for smooth carrier travel. When used as an escapement switch, a throw control is not required. The lateral carrier guide rollers contact the lead angle of the frog plate shifting it automatically. |
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FROG SWITCHES - THROW CONTROLS
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| NO. 2035.00795 MANUAL 3-WAY FROG SWITCH |
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The Three-Way Manual Frog Switch is similar in design to the two-way Universal Radius Frog Switch. The main difference is that the three-way switch has two movable frog plates that can be switched between three positions in the track. The position of the frog plates are controlled by two chains attached to the frog plates through a pulley system. Pulling one chain shifts the switch to the left-hand position; pulling the other chain shifts the switch to the right-hand position. Pulling both chains shifts the switch to the center position. The throw control is included with the switch and extends 2'-0" from the centerline of the main track. |
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| NO. 2035.00620 SWITCH THROW CONTROLS |
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For Nos. 2035.00618, 2035.00619 2035.00698 and 2035.00699 Frog Switches |
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The No. 2035.00620 Throw Control permits selective control of carriers being placed into a spur line. When using the above switches as a feed-in device (such as going from a main line into a spur track), it is necessary to use a throw control. It is not necessary when used as an escapement. The No. 2035.00620 control is shipped ready for mounting except for the extension arms. |
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| NO. 2035.01396 "T" MANUAL FROG SWITCH |
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The Three-Way "T" Frog Switch is a rugged unit with a full frog throw of 5/8". Carrier movement through the switch is smooth and unhampered as a result of the die-formed frog plate, which allows a line-to-line fit of the matching parts. Wide track gaps, present in most designs, are eliminated. The switch has two 12" radius x 90° curve for carriers with a wheelbase of 12" or less. With carriers with a wheelbase longer than 12", or where the angle is less than 90°, Universal Frog Switches are recommended. This Three-way"T" Switch must be manually shifted from one position to another. Most commonly, a suitable actuator is used by the operator to engage the hole in the bottom of the frog plate. |
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The Three-way"T" Frog Switch provides the means of moving a carrier left, right, or across in a "T" configuration, rather than the left, right, or straight provided by the universal switches. |
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2035.01738 Air Package for Universal Frog Switch, Left Hand
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2035.01738 Air Package (Left Hand) provides the means to automatically operate (divert and return) the 2035.00699 Frog Switch (Left Hand). The air cylinder, valve, and hardware are included in the package. The air package does not include any FRL shut off valves, or limit switches. Air valve voltage is 115V. The assembly is finished with powder coating. |
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Click the button of the item you wish to purchase. Contact us for special lengths
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PRICING FOR FROG SWITCHES
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| Model No. |
Description |
Weight/ lbs. (ea.) |
Price |
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3-Way Frog Switch w/Throw Control
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50
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$5,428.50
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L.H. Frog Switch
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35
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$2,190.30
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R.H. Frog Switch
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35
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$2,190.30
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Manual Switch Throw Control
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6
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$1,036.35
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R.H. Universal Radius Frog Switch
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35
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$1,984.50
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L.H. Universal Radius Frog Switch
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35
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$1,984.50
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R.H. Frog Switch Air Package (for 2035.00698)
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15
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$1,573.95
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L.H. Frog Switch Air Package (for 2035.00699)
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15
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$1,573.95
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Limit Switch
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2
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$877.80
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2035
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Spring Loaded Throw Control for Frog Switch (2035.00698 or 2035.00699)
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10
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Consult Us
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3-Way "T" Switch
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50
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$3,123.75
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| Please specify hand, normal position of frog, and position of throw control when ordering. |
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TURNTABLES AND CROSSOVERS
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| TURNTABLE 12" GAP 2035.00843 |
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The turntable illustrated is a basic unit with 12" gap. The unit has a maximum capacity of 250 lbs. This is a fabricated steel unit with the center section turning on ball bearings. This unit turns the load 90° and may be used for any 4-wheel carrier less than 12" in length. |
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The tandem arrangement shown above is accomplished by applying dual control mechanism to two of the basic 2035.00843 units. Tandem control permits the simulta- neous turning of two carriers connected by a load bar. |
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| TURNTABLE 24" GAP - 2035.00821 (SHOWN) |
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The 2035.00821 turntable is manufactured with a standard 24" gap. The unit has a maximum capacity of 500 lbs.; it is a fabricated steel unit with the turning section carried on eight ball bearing wheels. This unit turns the load 90° and is equipped with plunger type latches, actuated by a pull chain control. The 2035.00825 Throw Control is available to shift the turntable. |
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CROSSOVER 2035.00311 (NOT SHOWN) |
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The 2035.00311 crossover should not be confused with a turntable. This unit incorporates a 6" section of movable track which is turned at the point of intersection of four tracks. The unit is not to be used for changing the direction of the carrier; as the name implies, it is solely for crossover purposes. |
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Click the button of the item you wish to purchase. Contact us for special lengths
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PRICING FOR CROSS-OVERS AND TURNTABLES
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| Model No. |
Description |
Weight/lbs. (ea.) |
Price |
| 2035.00311 |
Crossover (6" Gap) |
20 |
$2,577.54
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| 2035.00843 |
Ball Bearing Turntable (12" Gap) |
45 |
$7,742.70
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| 2035.00821 |
Ball Bearing Turntable (24" Gap) |
80 |
$7,245.00
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| 2035.02306.144 |
For Tandem Oper. Of 2 Turntables up to 12'-0" |
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$1,665/Add |
| 2035.00825 |
Manual Throw Control for Turntables |
15 |
$931.35 |
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| Miscellaneous |
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2035.00705 Carrier Insert Section The 2035.00705 Carrier Insert Section is formed out of 3/16 track with the center beveled. It has two bolts located in the top section and is finished with powder coating. The removable track section MUST be bolted in place when not being used. The stationary track ends MUST be supported and properly braced at both ends." |
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97100.73 Spray Paint 12 Oz. Can, Pebble Tan Size: 12 oz aerosol spray can. Color: Pebble Tan. NOTE: Paint creates a textured finish.
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Click the button of the item you wish to purchase. Contact us for special lengths
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PRICING
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| Model No. |
Description |
Weight/lbs. (ea.) |
Price |
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H.D. Manual Stop, RH
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55
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$3,733.80
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H.D. Manual Stop, LH
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55
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$3,733.80
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Safety Stop
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5
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$1,389.15
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Touch-up paint (Pebble Tan) 12 oz. Spray Can
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1
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$17.85
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Carrier Insert Section
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10
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$555.45
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Automatic Oiler for Carrier On-Off Control
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25
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$7,505.40
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2035 Track, Ball Bearing Carriers, Monorail, Conveyor, Enclosed Track Conveyors, Monorails, Overhead Conveyors, Overhead Power Chain Conveyor, Safe-Rail, Conveyors, and Industrial Track Equipment from your source for material handling equipment.
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