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HOW IT WORKS
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The conveyor is made up of standard 60 in. long accumulation zones. Each zone contains an individual zone drive
interfaced to EZLogic® accumulation modules. The modules sense product presence and control the accumulation
and release of the zones by starting and stopping the zone drives. |
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| Belt Width |
30.1" |
33.4" |
36.8" |
40.2" |
43.5" |
46.8" |
50.2" |
60.2" |
73.6" |
| Between Rail Width |
31" |
35" |
37" |
41" |
45" |
47" |
51" |
61" |
75" |
| Overall Frame Width |
34" |
38" |
40" |
44" |
48" |
50" |
54" |
64" |
78" |
| Weight Per Zone (lbs.) |
525 |
575 |
600 |
640 |
690 |
715 |
760 |
880 |
1025 |
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All weights in catalog are conveyor weights only. Accessories, crating, etc., are not included.
Weights in chart are for one 60" zone. Other zone lengths optional. |
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| EZLogic® Accumulation System |
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EZLogic®, or "Electronic Zero-pressure Logic" Accumulation System, combines the sensing accuracy of photo-
electronics with discrete electronic logic control without the use of a PLC or pneumatic logic components.
The EZLogic® Accumulation System provides many features including:
Zero-pressure accumulation of product
Zone Stop – Function is built in! Any zone may be transformed into a workstation by connecting the EZLogic®
Accumulation Module to any dry contact type switching device. The feature is always used at the discharge end of the
conveyor line, and may be used at any other location where a zone stop is required.
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Dynamic Zone Allocation – Automatically adjusts the conveyor’s zone length to accommodate the length of the
product being conveyed. Improves conveyor efficiency and system flexibility. |
Sleep Feature – Stops tread rollers from turning when no product is present, reducing noise and extending
roller bearing life. |
Unloading Zone Feature - Zone On Delay - Timer delays the zone immediately upstream from a removed load,
from driving for a set time. This feature is ideal where loads are routinely removed from the conveyor with a lift truck. |
Loading Zone Feature – Zone detects load being placed onto the conveyor with a fork truck and stops the zone
from driving and automatically prevents any loads in zones upstream from entering loading area. |
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OPTIONAL EQUIPMENT
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FLOOR SUPPORTS–HS Type floor supports are
available with a wide range of adjustment. Specify
top of belt elevation. One support required at every
bed joint and ends of conveyor (for standard lengths
and capacity). Holes in feet for lagging to floor. Knee
braces recommended above HS-6 support.
CONVEYING SPEED–Other constant and variable
speeds available, contact us. |
EZDrive™System:
•Variable Frequency Speed Controller-for
adjusting conveying speed or adjusting acceleration
and deceleration time. |
| EZLogic®: (See EZLogic Component Section Below) |
GEARMOTORS–3/4 HP, 1 HP, and 1-1/2 HP
available. |
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PRICES FOR COMPLETE CONVEYOR INCLUDE:
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• 1" Pitch Polypropylene Plastic Belt
• 7-1/2" x 1-1/2" x 7 Ga. Powder Painted
Formed Steel Channels with 1/4" UHMW
Mounted on the Bed.
• Accumulating Zones with EZDrive™ System and
EZLogic® Accumulation System EZLogic® Zone
Controller NEMA 1, 2, IP62 UL approved.
• Infeed Wake-Up Eye |
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• 27 VDC, 100 Watt Power Supply for Zone
Controllers (Requires 120 VAC or 230 VAC),
Single Phase Input
• 1/2 HP Shaft Mounted Gearmotor In Each
Zone. 230-3Ph 60 Hz. or 460-3Ph 60 Hz.
(Specify Exact Voltage).
• 34 FPM Constant Conveying Speed
• Less Floor Supports |
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Click the button of the item you wish to purchase. Contact us for special lengths
| Base Price |
| 230 Volt |
460 Volt |
575 Volt
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1-5 Zones
Single Output |
6-10 Zones
Dual Output |
1-10 Zones
Single Output |
11-20 Zones
Dual Output |
1-10 Zones
Single Output |
11-20 Zones
Dual Output |
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| Belt Width |
30.1" |
33.4" |
36.8" |
40.2" |
43.5" |
46.2" |
50.2" |
60.2" |
73.6" |
| Between Rail Width |
31" |
35" |
37" |
41" |
45" |
47" |
51" |
61" |
75" |
| Overall Frame Width |
34" |
38" |
40" |
44" |
48" |
50" |
54" |
64" |
78" |
| Zone Price |
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| Price Per Foot |
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ACCUMULATION ZONE LENGTHS
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30" through 120" on 6" increments
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NOTE: Pushbutton Programmer or Programming Kit for
PC NOT INCLUDED in listed price. See EZLogic®
Components pages for information and pricing. |
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| PRICING EXAMPLE: |
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15’ OAL x 34" OAW, with (3) 60" Zones, 230 VOLT,
Single Output with (4) HS-3 Supports for 18" elevation |
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BASE .........................................................
(3) Zones x 11,002.00...................................
15 ft. x 1,094.00 (Per Foot)............................
(4) HS-3 Supports....................................... |
$ 2,621.00
$33,006.00
$16,410.00
$ 545.60
$52,582.60 |
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PRICING EXAMPLE: |
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45’ OAL x 34" OAW, with (9) 60" Zones, 230 VOLT, Dual
Output, with (10) HS-3 Supports for 18" elevation |
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BASE .........................................................................
(9) Zones x 11,002.00 ...................................................
45 ft. x 1,094 (Per Foot) ...........................................
(10) HS-3 Supports..................................................... |
$ 4,916.00
$ 99,018.00
$ 49,230.00
$ 1,364.00
$154,528.00 |
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IMPORTANT NOTES . . .
• OTHER LENGTHS For fractional lengths, round up to nearest foot. Use per foot price of width x OAL + zone
price x total number of zones, plus base price. For zone lengths less than 30", contact us.
• OTHER WIDTHS
For "IN-BETWEEN WIDTHS", use next width plus 10%. For widths wider than 76" OAW, contact us for lead time.
All non-standard widths contact us for lead time.
• FLOOR SUPPORTS
Floor Supports are not included in base price.
There are two (2) stationary floor supports required for the first bed section and one (1) support required per
bed section thereafter.
Note: Longer zones may require an additional floor support depending on product load. |
Click the button of the item you wish to purchase. Contact us for special lengths
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| PRICES FOR OPTIONAL EQUIPMENT |
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 FLOOR SUPPORTS |
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Longer Zones |
Not included in base Price. Use chart below for
required elevation. |
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64"-90"
3'-0" Connector Cable........Add Per Zone......$325.60
100"-120"
6'-0" Connector Cable........Add Per Zone......$325.60
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| "HS" SUPPORT |
| Model No. |
Adjustment to Top of Belt |
Price Up to 73 1/4" OAW |
Price Above 74 1/4" OAW |
| HSL-05 |
13" to 14-1/8" |
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| HS-01 |
14-1/8" to 15-5/8" |
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| HS-02 |
15-5/8" to 18-5/8" |
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| *HS-03 |
18-5/8" to 21-5/8" |
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| *HS-04 |
21-5/8" to 24-5/8" |
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| *HS-05 |
24-5/8" to 27-5/8" |
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| *HS-06 |
27-5/8" to 33-5/8" |
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| *HS-07 |
33-5/8" to 39-5/8" |
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| *HS-08 |
39-5/8" to 51-5/8" |
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| *HS-09 |
51-5/8" to 63-5/8" |
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| *HS-10 |
63-5/8" to 75-5/8" |
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| *HS-11 |
75-5/8" to 87-5/8" |
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| *HS-12 |
87-5/8" to 99-5/8" |
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Longer Zones - 575 Volt |
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30"-60"...................Add Per Zone.................$643.20
64"-90"
3'-0" Connector Cable........Add Per Zone......$968.30
100"-120"
6'-0" Connector Cable........Add Per Zone......$968.30
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GEAR MOTORS |
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Motor Price for OTHER THAN 1/2 HP-230/460V–
3 pH–60 Hz. (Add per zone.) |
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H.P.
REQ. |
TOTALLY ENCLOSED |
| 230/460 V 3Ph.-60 Hz. |
| 1/2 |
N/C |
| 3/4 |
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| 1 |
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| 1-1/2 |
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• Knee Braces (Included in support price)
Extra Knee Braces . . . .. . . . .Add Per Pair . . $77.20
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DRIVE COMPONENT DEDUCTS |
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Less Gearmotor Only (1/2 HP-230/460V-3 pH
60 Hz.)....(Per Zone) . . . . .Deduct . . . . . . . $419.30 |
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| CONSTANT AND VARIABLE SPEEDS |
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Constant Speed—38 FPM |
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GALVANIZING |
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Contact us. |
| EZDRIVE™ SYSTEM |
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Variable Frequency* . . . .. .Add Per Zone . . . $1,024.70
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EZLOGIC® |
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(*FOR LONGER THAN 60" ZONES, ADD
"LONGER ZONE" PRICING LISTED BELOW.) |
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(See EZLogic Components Section Below) |
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| EZ-LOGIC® COMPONENTS |
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While featuring the same EZLogic®
familiarity, GEN3 incorporates new technologies
for ease of installation, operation,
and maintenance. |
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Click the button of the item you wish to purchase. Contact us for special lengths
| ZONE CONTROLLERS |
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Retro-Reflective Type Zone Controller |
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Zone controller including mounting base and unitized retro-reflective transducer.
032.501 .......................................................................................................................... |
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$369.80
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Diffuse Type Zone Controller |
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Zone controller including mounting base and unitized diffuse transducer with adjustable
sensitivity (through programming). |
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032.502 .................................. Add-On ............................................Per Zone ...................... |
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032.502 .................................. Replacement ........................................................................... |
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Enhanced Retro-Reflective Zone Controller |
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Same as standard, plus used for IOP communication, and addressable remote access. |
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032.505 .................................. Add-On ............................................Per Zone ................... |
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032.505 .................................. Replacement ........................................................................ |
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Enhanced Diffuse Zone Controller |
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Same as standard, plus used for IOP communication, and addressable remote access. |
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032.506 .................................. Add-On ............................................Per Zone ................... |
$246.90
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032.506 .................................. Replacement ........................................................................ |
$450.60
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Remote Zone Controller |
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Zone controller including mounting base. Connectorized for attaching any remote transducer. |
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032.504 .................................. Replacement ........................................................................ |
$398.60
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Enhanced Remote Zone Controller |
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Enhanced zone controller including mounting base. Connectorized for attaching any remote
transducer. Same as standard, plus used for IOP communication, and addressable remote
access. |
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032.507 .................................. Replacement ........................................................................ |
$556.90
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| TRANSDUCERS (SENSORS) |
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| Remote Diffuse Transducer (Narrow Beam) |
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Has narrow beam for use with close roller centers. Attaches to any remote zone
controller and allows transducer to be mounted separate from controller. |
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| 032.513 .................................. Replacement .................................. |
$235.60
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Click the button of the item you wish to purchase. Contact us for special lengths
| IOP |
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| IOP |
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Provides 27VDC, 100 watt power for EZLogic" accumulation
system. Requires 120 VAC or 230 VAC single phase input.
Operates up to 50 zones (25 zones each side of IOP).– contains
slots for 4 input/ output boards. Requires enhanced zone controllers
to communicate with input/output boards. |
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| 032.582 .................................. Each ....................... |
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| IOP "T" Cable |
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Required to deliver power and IOP communication from IOP to
zone controllers. Max. of 25 zones per each branch of T. |
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| Standard Push-On 032.559 .....Each .......................... |
$116.50
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| I/O Board |
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Plugs into slot in IOP to provide two input/output connections.
Requires enhanced controller to receive signal. |
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| 032.583 .................................. Each ............................... |
$154.02
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| CONFIGURATION/DIAGNOSTIC COMPONENTS |
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| Push Button Programmer |
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Plugs into auxiliary port of any controller to configure certain features of
controller. Required for customization of factory default settings. |
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| 032.535 .................................. Each ............................... |
$623.70
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| Programming Kit for PC and PC Adaptor |
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Used to connect PC USB port to auxiliary port of any controller. Includes GenesisTM configuration software. Used to configure all
features of controller. Required for customization of factory default settings. |
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| K-01554 .................................. Each ............................... |
$568.20
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| AUXILIARY COMPONENTS |
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| Auxiliary I/O Module |
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Plugs into auxiliary port of any controller - used to
provide photo eye output or to accept a voltage type
input. |
| 032.532 .................................................... |
$128.10
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| Auxiliary Input Cable |
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Attaches to any zone controller. Used for zone stop input, wakeup eye input,
or slug input. Available in 3 and 10 ft. lengths. |
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| 3 ft. ............................032.563 ....................................Each .................. |
$54.40
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| 10 ft. ..........................032.564 ....................................Each .................. |
$57.18
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Zone Actuation Module "ZAM" (Alternate Drive)
Provides NPN, PNP, or dry contact output from zone controller. |
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| 032.531 ......................................................Each................................ |
$126.40
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Retro-Reflective Wake-up Eye
Plugs into auxiliary port of any controller to send wake-up signal. |
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| 032.591 ......................................................Each................................ |
$218.30
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Diffuse Wake-up Eye
Plugs into auxiliary port of any controller to send wake-up signal. |
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| 032.592 ......................................................Each................................ |
$252.60
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| Retro-Reflectors |
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| 2.18" Dia. 032.218 .....................................Each ............................... |
$3.40
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| Connector Covers |
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| Upstream Connector Cover 032.010 .............Each ............................... |
$7.50
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| Downstream Connector Cover 032.011..........Each ............................... |
$7.50
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Click the button of the item you wish to purchase. Contact us for special lengths
| CABLE COMPONENTS |
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| Power Isolation Cable |
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Required to isolate DC power when joining conveyors w/ separate IOPs
utilizing no more than one set of I/O boards. |
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| Standard Push-On ................... 032.562 ....................Each ............. |
$70.70
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| IOP Isolation Cable |
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Required to isolate DC power and input/output signals when joining two
conveyors with separate IOPs, both utilizing I/O boards. |
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| Standard Push-On ................... 032.570 ....................Each ............. |
$70.70
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| Extension Cable (Zone to Zone Communication) |
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| Available in 3 and 10 ft. lengths. Used to extend zone controller cable when necessary. |
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| Standard Push-On 3 ft.................... 032.560 ....................Each ......... |
$92.50
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| Standard Push-On 10 ft.................... 032.561 ....................Each ........ |
$120.20
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| Nano Extension Cable |
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| Used to extend auxiliary devices or remote transducer cable. Available in the following lengths: |
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| 1 ft ........................... 032.565 ...........................................Replacement ................. |
$56.80
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| 2 ft ........................... 032.566 ...........................................Replacement ................. |
$60.40
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| 3 ft ........................... 032.567 ...........................................Replacement ................. |
$63.40
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| 6 ft ........................... 032.568 ...........................................Replacement ................. |
$72.70
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| Power Splitter |
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| Used to connect two conveyors located side by side to one IOP. Requires 2 power supply T cables. Maximum total of 50 zones. |
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| 032.569 ...............................Each ........................ |
$77.30
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| SPECIAL USE COMPONENTS |
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| Diffuse Type Zone Controller |
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Zone controller including mounting base and unitized diffuse transducer with
adjustable sensitivity (through programming). 24 in. cable. |
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| 032.503 .......................................Each ................................ |
$435.80
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| Remote Retro-Reflective Transducer |
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Attaches to any remote zone controller and allows transducer to be mounted
separate from controller. |
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| 032.511 .............................................Each .............................. |
$143.30
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| Remote Diffuse Transducer |
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Attaches to any remote zone controller and allows transducer to be mounted
separate from controller. |
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| 032.512 ............................................Each .............................. |
$189.60
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| Remote Retro-Reflective Transducer (Dual with T Cable) |
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For use in dual head applications. Attaches to any remote zone controller
and allows addition of second remote transducer. |
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| 032.514 ..........................................Replacement .................. |
$332.90
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| Remote Diffuse Transducer (Dual with T Cable) |
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For use in dual head applications. Attaches to any remote zone
controller and allows addition of second remote transducer. |
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| 032.515 ...................................................Replacement .............. |
$379.00
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| Remote Diffuse Transducer (Narrow Beam, Dual with T Cable) |
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For use in dual head applications. Has narrow beam for use with close roller
centers. Attaches to any remote zone controller and allows addition of second
remote transducer. |
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| 032.516 ...................................................Replacement .............. |
$435.80
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Heavy Duty Plastic Belt Accumulating Conveyor, Accumulating Conveyor, Zero Pressure, Conveyor, Live Roller Conveyors,
Powered Live Roller, Conveyors, and Roller Conveyors from your source for material handling equipment.
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