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HOW IT WORKS
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The conveyor is divided into accumulation zones. Each zone extracts power from a flat drive belt that runs the entire length of the conveyor. The drive belt is pneumatically lowered away from the tread rollers, causing product in that zone to stop. EZLogic® Zone Controllers sense product presence and control the accumulation and release of product from the zones.
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| EZLogic® Accumulation System |
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EZLogic®, or "Electronic Zero-pressure Logic" Accumulation System, combines the sensing accuracy of photo- electronics with discrete electronic logic control without the use of a PLC or pneumatic logic components. The EZLogic® Accumulation System provides many features including: Zero-pressure Accumulation of Product Zone Stop Function is built in! Any zone may be transformed into a workstation by connecting the EZLogic® Accumulation Module to any dry contact type switching device. The feature is always used at the discharge end of the conveyor line, and may be used at any other location where a zone stop is required.
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| Selectable Modes of Operation |
Singulation Mode Product separates while traveling down the conveyor and when it is released from the conveyor - creating a zone-length gap between products. |
Enhanced Slug Mode w/ Jam Protection Product does not separate when traveling down the conveyor or when it is released from the conveyor. This allows higher product throughput at any given conveyor speed. Product will not separate on the conveyor even when accumulation has been activated at the discharge end. |
Cascaded Slug Release Rather than releasing all zones simultaneously, this function introduces a momentary delay in the release of each zone, from discharge upstream. |
Dynamic Zone Allocation Automatically adjusts the conveyors zone length to accommodate the length of the product being conveyed. Improves conveyor efficiency and system flexibility. |
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STANDARD SPECIFICATIONS
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| BELT6 in. Black Ultimate 140 SD |
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ACCUMULATION ZONES12, 18, 24, 30 and 36 in. long air controlled. Includes 4 brake rollers to stop package. Section lengths change with zone lengths. (See Note above). Note: 51 or more zones will require an additional IOP, isolation cable and power supply T cable. |
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BEDRoller bed with 1.9 in. dia. roller x 16 ga. galvanized tube spaced every 3 in. Mounted in 6-1/2 in. x 12 Ga. powder painted formed steel channel frame bolted together with butt coupling. |
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CROSS BRACINGRods with turnbuckle are fastened to underside of bed to provide proper alignment of bed rollers and insure correct product tracking. Supplied on every other section 30 ft. bed lengths and over. |
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EZLogic® ZONE CONTROLLER Located in each zone. (Retro-reflective). NEMA 1, 2, IP 62. UL Approved. |
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IOPProvides 27VDC, 100 watt power for EZLogic® accumulation system - contains slots for 4 input/output boards. Operates up to 50 zones (25 each side of IOP). Requires 120VAC or 230VAC single phase input. |
FLOOR SUPPORTSNow supplied as optional equipment. |
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CENTER DRIVECan be placed in any section of conveyor 7'-6" or longer. Center drive is 18 in. OAW on all widths |
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AIR REQUIREMENTSRecommended working pressure 35 P.S.I. Free air consumption at 35 P.S.I. .003 cu. ft. per sensor actuation. |
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DRIVE PULLEY8 in. dia. with 1-7/16 in. dia. shaft at bearings. |
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TAIL PULLEY4 in. dia. With 1-7/16 in. dia. shaft at bearings, machine crowned. |
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FILTER, REGULATOROne filter/regulator is supplied for the main air supply line. (3/8 inch NPT port). Main air from compressor should be supplied to each filter/regulator. |
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TAKE-UP PULLEY6 in. dia. With 1-3/16 in. dia. at shaft bearings, machine crowned. |
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SNUB IDLERAdjustable 2-1/8 in. dia. pre- lubricated ball bearings. |
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SPEED REDUCTIONSealed worm gear C-Face speed reducer. No. 50 roller chain to drive shaft. |
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RETURN IDLERAdjustable 1.9 in. dia. Pre lubricated ball bearings. |
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MOTOR1/2 HP208/230/460/575V3 Ph. 60 Hz. Totally Enclosed C-Face. |
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TAKE-UPTake-ups in center drive. Provides 16 in. of belt take-up. |
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CONVEYING SPEEDConstant 65 FPM. |
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CAPACITYMaximum load per linear foot of conveyor 150 lbs. Total load NOT TO EXCEED capacity in charts. |
BEARINGSSealed, pre-lubricated, self-aligning, ball bearings on drive and tail pulleys. Pre-lubricated ball bearings in tread and pressure rollers. |
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LOAD CAPACITY CHART (Singulated) @ 65 FPM
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LOAD CAPACITY CHART (Singulated) @ 65 FPM
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| HP |
OVERALL FRAME WIDTH |
OVERALL FRAME WIDTH |
OVERALL FRAME WIDTH |
| 18" TO 22" |
24" TO 30" |
34" TO 42" |
| TOTAL LOAD (LBS.) |
TOTAL LOAD (LBS.) |
TOTAL LOAD (LBS.) |
| UP TO 50' |
UP TO 100' |
UP TO 50' |
UP TO 100' |
UP TO 50' |
UP TO 100' |
| 1/2 |
50 |
10 |
40 |
2 |
25 |
N/A |
| 1 |
75 |
50 |
75 |
40 |
75 |
25 |
| 2 |
75 |
75 |
75 |
75 |
75 |
75 |
| 3 |
75 |
75 |
75 |
75 |
75 |
75 |
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| HP |
OVERALL FRAME WHITED |
OVERALL FRAME WHITED |
OVERALL FRAME WHITED |
| TOTAL LOAD (LBS.) |
TOTAL LOAD (LBS.) |
TOTAL LOAD (LBS.) |
| 18" TO 22" |
24" TO 30" |
34" TO 42" |
UP TO 200' |
UP TO 300' |
UP TO 200' |
UP TO 300' |
UP TO 200' |
UP TO 300' |
| 1 |
10 |
N/A |
1 |
N/A |
N/A |
N/A |
| 2 |
66 |
35 |
56 |
25 |
42 |
10 |
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75 |
55 |
75 |
45 |
73 |
30 |
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75 |
N/A |
75 |
N/A |
75 |
N/A |
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Above load charts are based on singulated operational mode (50 percent max load flowing). If operated in cascade release mode, the length or load must be decreased appropriately. Example: For full slug: reduce load by 50 percent or reduce length by 50 percent, For cascade release: reduce length by approximately 40 percent or reduce load by approximately 40 percent. For loads over 75 lbs per ft, 140-SD beltis required. |
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OPTIONAL EQUIPMENT
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SET LOW CHANNEL Added additional flanges to make the installation and removal of the optional cover simple. |
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V-BELT DRIVEV-Belt supplied between motor and reducer. Allow 65 in. |
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O-RING DRIVE CHAINWith sealed in lubricant (Recommended for applications that do not permit regular lubrication). |
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FLOOR SUPPORTSMS Type floor supports are available with a wide range of adjustment. Specify top of belt or roller elevation. One support required at every bed joint and ends of conveyor. Holes in feet for lagging to floor. Knee braces recommended above MS-6 support. |
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GUARD RAILSAdjustable Universal Channel Guard Rail. See Accessory section. NOTE: If product comes into contact with Guard Rails, product flow will be affected. Fixed channel overlapping-one direction. |
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CONVEYING SPEEDOther constant and variable speeds. FPM. V-belt drive supplied under 17 FPM. NOTE: Capacity and accumulation feature affected with speed change. |
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PACKAGE STOPSAngle and raised roller end stops. |
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POLY-TIER SUPPORTS36 in. to 120 in. support heights in 6 in. increments. Knee braces required. |
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CEILING HANGERS5/8 in. dia. x 8 ft. long un- plated steel rods fully threaded. Other lengths and galvanized rods available. |
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| CENTER DRIVE WITH EXTENDED TAKE UP Provides 36 in. of additional belt take up. |
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HIGH PERFORMANCE UNDERSIDE CENTER DRIVERequired on units over 100 ft long, maximum length 200-0" (used with 2 HP, 3 HP or 5 HP motor and reducers). |
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MOTORSEnergy efficient, single phase, other characteristics. 2 HP maximum. |
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ELECTRICAL MOTOR CONTROLSNon- reversing magnetic starters and push-button stations. AC variable frequency drive. |
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SIDE MOUNTED LOW ELEVATION CENTER DRIVEMotor reducer unit mounted to side of conveyor. Minimum low elevation 16 in. |
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EZ-Logic-See EZLogic® Components Section below. |
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PRESSURE SWITCHInstalled in air line after regulator unit. Kills conveyor drive when air pressure drops below minimum working requirements. Requires restart controller (not supplied). |
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Click the button of the item you wish to purchase. Contact us for special lengths
NOTE: Pushbutton Programmer or Programming Kit for PC NOT INCLUDED in listed price. See EZLogic Components Section below for information and pricing. |
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| BETWEEN RAIL WIDTH |
15" |
21" |
27" |
33" |
39" |
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OVERALL FRAME WIDTH
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18" |
24" |
30" |
36" |
42" |
| 3" Centers 10' Length-O.A. |
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| Per Foot Price |
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| Add for each Accum Zone |
$362.63 |
| 2" Centers 10' Length-O.A. |
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| Per Foot Price |
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| Add for each Accum Zone |
$362.63 |
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| NOTE: Section lengths are limited to the following zone multiples ONLY: |
12" Zones 1, 2, 3, 4, 5, 6, 7, 8, 9 & 10 18" Zones - 1-1/2, 3, 4-1/2, 6, 7-1/2 & 9 24" Zones 2, 4, 6, 8 & 10 30" Zones 2-1/2, 5, 7-1/2 & 10 36" Zones 3, 6 & 9 |
48" Zones 4 & 8 60" Zones 5 & 10 72" Zones 6 84" Zones-7 96" Zones 8 120" Zones 10 |
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| NOTE: Other zone lengths available. Contact us. |
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| PRICING EXAMPLE: |
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PRICING EXAMPLE: |
10-0" OAL x 18" OAW With 3" Roller Centers And (5) 24" Long Zones With MS-6 Supports |
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30-0" OAL x 18" OAW With 3" Roller Centers And (15) 24" Long Zones With MS-6 Supports |
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BASE 10-0" Price .................................. (5) Zones x 362.63 ................................... (2) MS-6 Supports....................................
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$6,588.00 $1,1813.15 $ 186.80 $8,587.95 |
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BASE 10-0" Price.................................. 20-0" Price............................................ (15) Zones x 362.63 ............................... (4) MS-6 Supports.................................. |
$ 6,588.00 $ 2,847.37 $ 5,439.45 $ 373.60 $15,248.42 |
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| IMPORTANT NOTES... |
OTHER LENGTHS |
OTHER WIDTHS |
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For lengths longer than 10-0" add per foot price of width x additional length to base price + zone price x total number of zones. |
For "IN-BETWEEN WIDTHS", use next width plus 10%. For widths above 42" OAW and up to 62" OAW, interpolate plus 20%. For widths above 62" OAW, contact us. All non-standard widths contact us for lead time. |
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NOTE: OAL must be divisible by zone length. Zone length must be divisible by roller centers. |
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NOTE: Lengths over 100 OAL, high performance center drive required. |
FLOOR SUPPORTS |
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Floor Supports are not included in base price. There are two (2) stationary floor supports for the first bed section and one (1) support per bed section thereafter. Loads over 75 lbs per foot - 140 SD Belt Required. |
NOTE: Speeds above 120 FPM will affect product accumu-lation, and product drift may occur. Contact factory for speed above 120 FPM. |
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PRICING FOR OPTIONAL EQUIPMENT
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MOTORS |
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Extra Motor Price for OTHER THAN: 1/2 HP - 208/230/460/575V-3 Ph - 60 Hz. - Totally Enclosed. Speed affects horsepower requirements. |
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H.P. REQ. |
TOTALLY ENCLOSED |
PREMIUM ENERGY EFFICIENT |
200/208/230/460/575V 3 Ph.-60 Hz. |
115/230 1 Ph.-60 Hz. |
230/460 3 Ph.-60 Hz. |
575V 3 Ph.-60 Hz. |
| 1/2 |
N/C
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| 1 |
N/A
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| 2 |
N/A
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| 3* |
N/A
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N/A |
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| 5* |
N/A
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N/A |
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| 3** |
N/A
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N/A |
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| 5** |
N/A
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N/A |
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NOTE: * - C-Face Right Angle Chain Driven Gear Motors. **- Shaft Mounted Gear Motors. |
Click the button of the item you wish to purchase. Contact us for special lengths
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OPTIONAL DRIVES |
| Unified Drives: (Shaft Mounted) |
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| Drive Type |
16" to 28" |
30" to 42" |
| Center Drive (V-Belt) |
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| Low Elevation Side Mounted Center (C-Face) |
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| Low Elevation Side Mounted Center (V-Belt) |
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| Center Drive with Extended Take-Up C-Face |
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| Center Drive with Extended Take-Up V-Belt |
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| High Performance Center Drive (C-Face) |
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| High Performance HD Center Drive (C-Face) |
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| Shaft Mounted Center Drive |
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| Unified Drives: |
OVERALL FRAME WIDTH |
| 16" to 28" |
30" to 42" |
Center Drive 8" Drive Pulley with 075 Reducer |
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Center Drive 8" Drive Pulley with 090 Reducer |
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| 8" Drive Pulley |
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Speed FPM
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65
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78
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97
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130
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156
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195
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260
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389
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Max HP
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1
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1.2*
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1
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2
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2
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2
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2
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2**
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#50-O-Ring Drive Chain ..............Add........................ |
$301.40 |
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#60-O-Ring Drive Chain ..............Add........................ |
$430.40 |
* Reducer size increases with 2 HP. **Contact us. |
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OVER 50 ZONES |
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Additional IOP Required. (See Chart Below) |
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PRESSURE SWITCH |
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| Part No. |
Description |
Price |
| 032.582 |
IOP |
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| 032.562 |
Power Isolation Cable |
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| 032.559 |
Power Supply T Cable |
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| 032.570 |
IOP Isolation Cable |
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(See Electrical Controls Section Below) |
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FLOOR SUPPORTS |
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FULL ZONE BRAKING |
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Not Included in Base Price. Use Chart Below for Required Elevation. |
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18" Long Zone ............... Per Zone ........... |
$43.10 |
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24" Long Zone ............... Per Zone ........... |
$71.70 |
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30" Long Zone ............... Per Zone ........... |
$114.80 |
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| "MS" SUPPORT |
| Model No. |
Adjustment to Top of Roller |
Price each |
| *MSL-1 |
8-3/4" to 9-3/4" |
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| *MSL-2 |
9-3/4" to 11-1/2" |
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| *MSL-3 |
11-1/2" to 14-1/8" |
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| *MS-1 |
13-3/4" to 15-1/2" |
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| *MS-1.2 |
14-3/4" to 16-1/2" |
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| *MS-1.4 |
15-3/4" to 17-1/2" |
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| *MS-2 |
16-3/4" to 19-3/4" |
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| MS-3 |
19-3/8" to 22-3/8" |
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| MS-4 |
22-3/8" to 28-3/8" |
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| MS-5 |
26-3/8" to 32-3/8" |
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| MS-6 |
30-3/8" to 42-3/8" |
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| MS-7 |
40-3/8" to 52-3/8" |
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| MS-8 |
52-3/8" to 64-3/8" |
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| MS-9 |
64-3/8" to 76-3/8" |
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| MS-10 |
76-3/8" to 88-3/8" |
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| MS-11 |
86-3/8" to 98-3/8" |
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| MS-12 |
98-3/8" to 110-3/8" |
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36" Long Zone ............... Per Zone ........... |
$143.80 |
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48" Long Zone ............... Per Zone ........... |
$215.60 |
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60" Long Zone ............... Per Zone ........... |
$269.40 |
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Note: Contact us for Zones over 60" |
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LESS BRAKES |
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Deduct per Zone ........................................ |
$13.70 |
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COVERS |
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10-0" Long Smoke Cover (036.0902)..ea... |
$170.50 |
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10-0" Long Gray Cover (036.090)...ea..... |
$116.50 |
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10-0" Long Clear Cover (036.0901)...ea... |
$188.00 |
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10-0" Long Smoke Cover set low(036.092) |
$168.80 |
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End Cap (036.091)......................ea....... |
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$12.00 |
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Note: Covers not supplied as standard equipment on conveyor. |
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GUARD RAILS |
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Adjustable Universal Channel Guard Rail |
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Both Sides ..............................per foot ....... |
$37.80 |
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One Side ...............................per foot ........ |
$19.10 |
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NOTE: For Diffuse or Retro-Reflective. |
| Extra Knee Braces .................Add per pair .... |
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| $31.80 |
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Fixed Channel Type - Overlapping (One Direction) |
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| NOTE: MS-7 to MS-12: Knee Braces included in price. |
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*Less than 21-3/4" top of roller elevation- |
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(Prices are for both sides.) |
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Low Elevation-Side Mounted Center Drive Required. |
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3-1/2" x 1-1/2" x 12 Ga. per foot ............. |
$27.20 |
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CONSTANT AND VARIABLE SPEEDS |
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6-1/2" x 1-1/2" x 12 Ga. per foot ............. |
$34.60 |
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Constant C-Face - Within 17-135 FPM .........No Charge |
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10" x 1-1/2" x 12 Ga. per foot .................. |
$45.80 |
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Constant V-Belt - Minimum of 4 FPM ........... |
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13" x 1-1/2" x 12 Ga. per foot .................. |
$54.60 |
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....................................Use V-Belt Drive Add-on |
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NOTE: Fixed Channel Guard Rails are raised with 2" high spacer. 1" high spacers are available specify. |
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Constant Speeds Below Those Listed Above ......... |
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..........................................................Contact Us |
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NOTE: If product comes in contact with guard rails, product flow will be affected. |
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Variable Speed .........................See AC Variable |
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Speed Drives |
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DIFFUSE ZONE CONTROLLERS |
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EZLOGIC® |
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Add Per Zone .......................................... |
$31.10 |
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See EZLogic® Component Section Below |
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DRIVE COMPONENT DEDUCTS |
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ELECTRICAL CONTROLS |
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Less Motor Drive, Motor Mount and Guards, but with |
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(SEE BELOW) |
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Shaft Extension .....................Deduct ...... |
$694.20 |
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GALVANIZING |
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Less Motor Only (1/2 HP-208/230/460/575V-3 pH |
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Contact us. |
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60 Hz.)......................Deduct ................. |
$258.40 |
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SET LOW (3" roller centers ) |
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*Less Reducer ..........Deduct ................. |
$307.40 |
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Retroreflective Diffuse through side channel only |
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* Less V-Belt Guard, Chain Guard, sheaves and sprockets when V-Belt drive is supplied. Less chain guard and sprockets when C-Face drive is supplied. |
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SET LOW (2" roller centers ) |
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Retroreflective Diffuse through side channel only |
Click the button of the item you wish to purchase. Contact us for special lengths
CEILING HANGERS |
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Ceiling Hanger Brackets with (2) 5/8" dia. x 8-0" long unplated fully threaded rods ...................................................................... |
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$156.70 |
Ceiling Hanger Brackets with (2) 5/8" dia. x 8-0" long galvanized fully threaded rods ....................................................................... |
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| $187.20 |
Ceiling Hanger Brackets with (2) 5/8" dia. x 10-0" long unplated fully threaded rods................................................................................ |
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| $231.60 |
| Ceiling Hanger Brackets with (2) 5/8" dia. x 10-0" long galvanized fully threaded rods................................................................................. |
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| $381.20 |
| Ceiling Hanger Brackets with (2) 5/8" dia. x 12-0" long unplated fully threaded rods................................................................................. |
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$384.40 |
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Ceiling Hanger Brackets with (2) 5/8" dia. x 12-0" long galvanized fully threaded rods.................................................................................. |
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$444.50 |
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Ceiling Hanger Brackets, Less Rods Only .................................... |
$98.70 |
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Extra Length Rods: |
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(2) 8-0" long x 5/8" dia. unplated fully threaded rods .................. |
$57.40 |
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(2) 8-0" long x 5/8" dia. galvanized fully threaded rods ............... |
$88.40 |
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(2) 10-0" long x 5/8" dia. unplated fully threaded rods ................ |
$132.70 |
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(2) 10-0" long x 5/8" dia. galvanized fully threaded rods ............. |
$282.30 |
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(2) 12-0" long x 5/8" dia. unplated fully threaded rods ................ |
$285.80 |
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(2) 12-0" long x 5/8" dia. galvanized fully threaded rods ............. |
$346.00 |
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Hex Coupling Nuts for Rods ......................................................... |
$5.20 |
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Above noted delivery times determined by delivery time of model ordered. |
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POLY-TIER SUPPORTS |
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PRICES FOR COMPLETE SUPPORT INCLUDE:
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IMPORTANT NOTES • Check for Clearance • Specify type of conveyor to be used. • Use in place of LS or MS Supports only. |
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• Painted Steel Support Legs • Adjustable Cross pipe Assembly • Knee Braces (1 set per level of conveyor) • "U" Brackets • Single Width Conveyor Only |
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CAPACITY DATA: 1500 lbs..............................................per cross pipe 4500 lbs..............................................per set of legs |
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| (2) TIER POLY-TIER SUPPORTS |
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36"
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42"
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48"
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54"
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60"
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66"
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72"
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78"
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84"
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90"
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96"
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102"
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108"
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114"
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120"
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| (3) TIER POLY-TIER SUPPORTS |
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36"
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42"
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48"
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54"
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60"
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66"
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72"
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78"
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84"
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90"
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96"
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102"
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108"
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114"
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120"
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Click the button of the item you wish to purchase. Contact us for special lengths
| ELECTRICAL CONTROLS AND DRIVE SECTION |
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MANUAL START SWITCH or SAFETY DISCONNECT
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LIMIT SWITCH, SINGLE POLE, WITH NYLON ROLLER LEVER |
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| #032.1014......................................... |
$225.79 |
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#033.2032 & #033.2072..................$589.01 Nema 4 |
"START-STOP", Nema 1, One direction, 30 AMP, 3 Pole (Single or 3 phase) |
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LIMIT SWITCH, DOUBLE POLE, WITH NYLON ROLLER LEVER |
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#033.2033& #033.2072...................$352.04 Nema 4 |
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REVERSING DRUM SWITCH |
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#032.103.......................................... |
$905.51 |
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"Fwd-Stop-Rev", Nema 1, for 1-1/2 HP at 115 volts or 2 HP at 230 volts single phase, or 2 HP max. three phase |
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PROXIMITY SWITCH, INDUCTIVE, (METAL SENSING) |
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#032.210.........................................$217.67 115 Volt AC, two wire with ground, 30mm dia., 10mm range
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FOOT SWITCH WITH GUARD |
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#032.211.........................................$257.68 24 Volt DC, two wire with ground, 30mm dia., 10mm range |
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#032.200........................................... $286.50 (Constant Pressure) "On-Off" type, Nema 1, Pilot Control or 1 HP max. single phase. |
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PHOTO EYE, ON-OFF TYPE |
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#EA-000005......................................$1,122.83 Banner Q45 Retro Reflective Photo Eye Kit with timing module, reflector and mounting brackets. Photo Eye output is one form C type relay, Operating voltage 24-250VAC/12-250VDC |
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POWER CORD AND PLUG (20') |
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POWER CORD WITH PLUG ONLY 20' LONG
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Model No.
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Voltage
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HP Rating
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Prices
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EA-039-1A
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115/1
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1/2-3/4
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EA-039-2A
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115/1
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1
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EA-039-3A
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115/1
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1 1/2
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EA-039-4A
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230/1
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1/2-1
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EA-039-5A
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230/1
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1 1/2-2
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EA-039-6A
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208-230/3
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1/2-2
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EA-039-7A
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460/3
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1/2-2
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POWER CORD WITH PLUG 20' LONG WITH MANUAL START SWITCH AND MOUNTING BRACKET
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Model No.
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Voltage
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HP Rating
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Prices
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EA-039-1B
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115/1
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1/2-3/4
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EA-039-2B
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115/1
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1
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EA-039-3B
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115/1
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1 1/2
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EA-039-4B
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230/1
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1/2-1
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EA-039-5B
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230/1
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1 1/2-2
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EA-039-6B
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208-230/3
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1/2-2
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EA-039-7B
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460/3
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1/2-2
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MOUNTING BRACKETS FOR PHOTO EYE #033.2122 |
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B-05165...........................................$125.19 |
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AIR PRESSURE SWITCH |
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#094.191........................................$732.79 Nema 4 |
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EMERG. STOP PULL CORD SWITCH |
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#032.285 with 032.2851 Turnbuckle ...........................................................$737.85 Nema 4 |
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"RED" EMERGENCY PULL CORD CABLE AND MOUNTING HARDWARE |
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#032.281...one side.................$7.88 per / ft. both sides..............$16.83 per / ft. |
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EMERGENCY PUSH BUTTON |
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#032.284..........................................$296.39 Nema 4 |
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PHOTO EYE, 18MM DIA., DIFFUSED, (PHOTO PROX.) 115 VOLT, LIGHT OPERATE, 2-METER CABLE |
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#032.2113 (100mm range, 3.94")....$1,130.24 #032.2116 (200mm range, 7.87")....$205.79 #033.218 (400mm range, 15.74")....$311.09 |
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NOTE: PRICING LISTED NOT MOUNTED OR WIRED |
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"PHOTO EYE, RETRO-REFLECTIVE, (POLARIZED) 24 VOLT DC |
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#033.2128 with 032.21122 Cable.....$253.44 #032.21122 (Cable Only)...................$76.71 |
Click the button of the item you wish to purchase. Contact us for special lengths
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CONTROLLER PRICES
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AC VARIABLE SPEED CONTROLLER ONLY
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SINGLE PHASE CONTROLLER INPUT
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| Motor Size |
115 Volt |
208/230 Volt |
| 1/2 |
VSC-12-10 |
VSC-12-12 |
| Price |
$1,581.35 |
$1,260.73 |
| 1 |
VSC-12-11 |
VSC-12-13 |
| Price |
$1,827.73 |
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| 2 |
N/A |
VSC-12-14
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| Price |
~ |
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THREE PHASE CONTROLLER INPUT
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| Motor Size |
208/230 Volt |
460 Volt |
575 Volt |
| 1/2 |
VSC-01-15
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VSC-01-18
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VSC-12-29
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| Price |
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| 1 |
VSC-01-16
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VSC-01-19
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VSC-12-29
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| Price |
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| 2 |
VSC-01-17
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VSC01--20
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VSC-12-30
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| Price |
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REPLACEMENT INVERTER DUTY ENERGY EFFICIENT MOTORS
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| HP |
Part No. |
Price |
| 1/2 |
032.351 230/460 |
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| 1 |
032.353 230/460 |
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| 2 |
032.355 230/460 |
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| 1/2 |
032.3512 575 |
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| 1 |
032.3532 575 |
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| 2 |
032.3552 575 |
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IMPORTANT NOTES...
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• All above motors are 230 / 460 / 575 Volt, 3 Phase. • All above V/S Drive Kits include NEMA 1 / IP30 Junction Box, Controller and Motor. • Good for cycle rates of up to 15 cycles per minute, at 1/2 second ramp time, with a maximum speed of 250 FPM. • Drawing No. DG-001146. |
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OPTIONAL: Mounting and Wiring Add-On . . . (mounted close to the motor) |
$715.70 |
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| Brake Relay Kit (EA-068A).............................. |
$575.24 |
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• When AC Variable Speed Controller is used with a Brake Motor, A Brake Relay Kit (EA-068A) is required. Add an additional $575.24 for this option.) |
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ELECTRONIC CLUTCH BRAKE DRIVE PACKAGE
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| Part No. |
Description |
Price |
| EA-VSC-01-CB |
2 HP Electronic Clutch-Brake Kit |
$5,361.50 |
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OPTIONAL: Mounting and Wiring Add-on . (mounted close to the motor) |
$715.70 |
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KIT INCLUDES
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| Part No. |
Description |
| VSC-01-20 |
AC Variable Speed Controller, 460 Volt, 3 Phase |
| 032.345 |
2 HP 460 Volt, 3 Phase, C-Face Motor TEBC (Blower Cooled) With 5AC Reducer and #60 Chain and Sprockets |
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IMPORTANT NOTES
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• Good for cycle rates of up to 60 cycles per minute. • 1/10 second Accel and Decel time, with 350 FPM Maximum Speed. • 230 or 460 Volt Only, Other Voltages, Contact us. • Motor Cooling Blower is 115 Volt, 1 Phase, 60 Hz. • Price Includes 5AC Reducer and #60 Chain and Sprockets |
| Part No. |
Description |
| VSC-01-17 |
AC Variable Speed Controller, 230 Volt, 3 Phase |
| 032.345 |
2 HP 230 Volt, 3 Phase, C-Face Motor TEBC (Blower Cooled) With 5AC Reducer and #60 Chain and Sprockets |
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Click the button of the item you wish to purchase. Contact us for special lengths
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| • "Start-Stop" Push-button Station |
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• "Start-Stop"Push-button Station |
033.1955
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$223.91 |
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033.195................................................. |
$151.10 |
| Remote mounted, Nema 1 |
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To be mounted in Mag Starter Cover |
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| • "Fwd-Rev-Stop" Push-button Station |
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• "Fwd-Rev-Stop"Push Button Station |
| 033.1965 |
$420.87 |
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033.196.................................................. |
$520.41 |
| Remote mounted, Nema 1 |
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To be mounted in Mag Starter Cover |
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| • "Up-Down-Stop" Push-button Station |
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OPTIONAL STARTER CONTROLS
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| 033.1975 |
$420.87 |
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• Mounting Brackets for photo eye |
| Remote mounted, Nema 1 |
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#033.2122 B-05165 .............................................. |
$125.19 |
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| EZ-LOGIC® COMPONENTS |
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While featuring the same EZLogic® familiarity, GEN3 incorporates new technologies for ease of installation, operation, and maintenance. |
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Click the button of the item you wish to purchase. Contact us for special lengths
| ZONE CONTROLLERS |
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Retro-Reflective Type Zone Controller |
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Zone controller including mounting base and unitized retro-reflective transducer. 032.501 .......................................................................................................................... |
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$369.80 |
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Diffuse Type Zone Controller |
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Zone controller including mounting base and unitized diffuse transducer with adjustable sensitivity (through programming). |
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032.502 .................................. Add-On ............................................Per Zone ...................... |
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032.502 .................................. Replacement ........................................................................... |
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Enhanced Retro-Reflective Zone Controller |
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Same as standard, plus used for IOP communication, and addressable remote access. |
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032.505 .................................. Add-On ............................................Per Zone ................... |
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032.505 .................................. Replacement ........................................................................ |
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Enhanced Diffuse Zone Controller |
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Same as standard, plus used for IOP communication, and addressable remote access. |
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032.506 .................................. Add-On ............................................Per Zone ................... |
$246.90 |
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032.506 .................................. Replacement ........................................................................ |
$450.60 |
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Remote Zone Controller |
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Zone controller including mounting base. Connectorized for attaching any remote transducer. |
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032.504 .................................. Replacement ........................................................................ |
$398.60 |
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Enhanced Remote Zone Controller |
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Enhanced zone controller including mounting base. Connectorized for attaching any remote transducer. Same as standard, plus used for IOP communication, and addressable remote access. |
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032.507 .................................. Replacement ........................................................................ |
$556.90 |
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| TRANSDUCERS (SENSORS) |
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| Remote Diffuse Transducer (Narrow Beam) |
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Has narrow beam for use with close roller centers. Attaches to any remote zone controller and allows transducer to be mounted separate from controller. |
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| 032.513 .................................. Replacement .................................. |
$235.60 |
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Click the button of the item you wish to purchase. Contact us for special lengths
| IOP |
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| IOP |
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Provides 27VDC, 100 watt power for EZLogic" accumulation system. Requires 120 VAC or 230 VAC single phase input. Operates up to 50 zones (25 zones each side of IOP). contains slots for 4 input/ output boards. Requires enhanced zone controllers to communicate with input/output boards. |
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| 032.582 .................................. Each ....................... |
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| IOP "T" Cable |
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Required to deliver power and IOP communication from IOP to zone controllers. Max. of 25 zones per each branch of T. |
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| Standard Push-On 032.559 .....Each .......................... |
$116.50 |
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| I/O Board |
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Plugs into slot in IOP to provide two input/output connections. Requires enhanced controller to receive signal. |
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| 032.583 .................................. Each ............................... |
$154.02 |
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| CONFIGURATION/DIAGNOSTIC COMPONENTS |
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| Push Button Programmer |
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Plugs into auxiliary port of any controller to configure certain features of controller. Required for customization of factory default settings. |
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| 032.535 .................................. Each ............................... |
$623.70 |
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| Programming Kit for PC and PC Adaptor |
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Used to connect PC USB port to auxiliary port of any controller. Includes GenesisTM configuration software. Used to configure all features of controller. Required for customization of factory default settings. |
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| K-01554 .................................. Each ............................... |
$568.20 |
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| AUXILIARY COMPONENTS |
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| Auxiliary I/O Module |
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Plugs into auxiliary port of any controller - used to provide photo eye output or to accept a voltage type input. |
| 032.532 .................................................... |
$128.10 |
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| Auxiliary Input Cable |
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Attaches to any zone controller. Used for zone stop input, wakeup eye input, or slug input. Available in 3 and 10 ft. lengths. |
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| 3 ft. ............................032.563 ....................................Each .................. |
$54.40 |
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| 10 ft. ..........................032.564 ....................................Each .................. |
$57.18 |
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Zone Actuation Module "ZAM" (Alternate Drive) Provides NPN, PNP, or dry contact output from zone controller. |
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| 032.531 ......................................................Each................................ |
$126.40 |
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Retro-Reflective Wake-up Eye Plugs into auxiliary port of any controller to send wake-up signal. |
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| 032.591 ......................................................Each................................ |
$218.30 |
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Diffuse Wake-up Eye Plugs into auxiliary port of any controller to send wake-up signal. |
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| 032.592 ......................................................Each................................ |
$252.60 |
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| Retro-Reflectors |
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| 2.18" Dia. 032.218 .....................................Each ............................... |
$3.40 |
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| Connector Covers |
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| Upstream Connector Cover 032.010 .............Each ............................... |
$7.50 |
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| Downstream Connector Cover 032.011..........Each ............................... |
$7.50 |
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Click the button of the item you wish to purchase. Contact us for special lengths
| CABLE COMPONENTS |
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| Power Isolation Cable |
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Required to isolate DC power when joining conveyors w/ separate IOPs utilizing no more than one set of I/O boards. |
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| Standard Push-On ................... 032.562 ....................Each ............. |
$70.70 |
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| IOP Isolation Cable |
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Required to isolate DC power and input/output signals when joining two conveyors with separate IOPs, both utilizing I/O boards. |
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| Standard Push-On ................... 032.570 ....................Each ............. |
$70.70 |
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| Extension Cable (Zone to Zone Communication) |
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| Available in 3 and 10 ft. lengths. Used to extend zone controller cable when necessary. |
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| Standard Push-On 3 ft.................... 032.560 ....................Each ......... |
$92.50 |
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| Standard Push-On 10 ft.................... 032.561 ....................Each ........ |
$120.20 |
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| Nano Extension Cable |
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| Used to extend auxiliary devices or remote transducer cable. Available in the following lengths: |
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| 1 ft ........................... 032.565 ...........................................Replacement ................. |
$56.80 |
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| 2 ft ........................... 032.566 ...........................................Replacement ................. |
$60.40 |
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| 3 ft ........................... 032.567 ...........................................Replacement ................. |
$63.40 |
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| 6 ft ........................... 032.568 ...........................................Replacement ................. |
$72.70 |
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| Power Splitter |
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|
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| Used to connect two conveyors located side by side to one IOP. Requires 2 power supply T cables. Maximum total of 50 zones. |
|
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| 032.569 ...............................Each ........................ |
$77.30 |
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| SPECIAL USE COMPONENTS |
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| Diffuse Type Zone Controller |
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|
 |
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Zone controller including mounting base and unitized diffuse transducer with adjustable sensitivity (through programming). 24 in. cable. |
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| 032.503 .......................................Each ................................ |
$435.80 |
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| Remote Retro-Reflective Transducer |
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Attaches to any remote zone controller and allows transducer to be mounted separate from controller. |
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| 032.511 .............................................Each .............................. |
$143.30 |
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| Remote Diffuse Transducer |
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Attaches to any remote zone controller and allows transducer to be mounted separate from controller. |
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| 032.512 ............................................Each .............................. |
$189.60 |
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| Remote Retro-Reflective Transducer (Dual with T Cable) |
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For use in dual head applications. Attaches to any remote zone controller and allows addition of second remote transducer. |
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| 032.514 ..........................................Replacement .................. |
$332.90 |
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| Remote Diffuse Transducer (Dual with T Cable) |
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For use in dual head applications. Attaches to any remote zone controller and allows addition of second remote transducer. |
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| 032.515 ...................................................Replacement .............. |
$379.00 |
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| Remote Diffuse Transducer (Narrow Beam, Dual with T Cable) |
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For use in dual head applications. Has narrow beam for use with close roller centers. Attaches to any remote zone controller and allows addition of second remote transducer. |
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| 032.516 ...................................................Replacement .............. |
$435.80 |
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| CONVEYOR WEIGHT CHART |
| Between Rail Width |
15" |
17" |
19" |
21" |
23" |
25" |
27" |
31" |
33" |
37" |
39" |
| Overall Frame Width |
18" |
20" |
22" |
24" |
26" |
28" |
30" |
34" |
36" |
40" |
42" |
| Base Weight |
261 |
274 |
287 |
298 |
321 |
332 |
344 |
374 |
396 |
410 |
423 |
| Weight Per Foot |
31 |
33 |
35 |
37 |
39 |
41 |
43 |
47 |
49 |
53 |
55 |
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| All weights in catalog are conveyor weights only. Accessories, crating, etc., are not included. |
| Note: Bed sections available in the following multiples |
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12" Zones 2, 3, 4, 5, 6, 7, 8, 9 & 10 18" Zones - 1 1/2, 3, 4 1/2, 6, 7 1/2 & 9 24" Zones 2, 4, 6, 8 & 10 30" Zones 2 1/2, 5, 7 1/2 & 10 36" Zones 3, 6 & 9 |
48" Zones 4 & 8 60" Zones 5 & 10 72" Zones 6 84" Zones-7 96" Zones 8 120" Zones 10 |
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NOTE: 18" & 24" Overall Frame Width (24" & 30" Zones) -1 Week Stockyard |
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| Overall length must be divisible by zone length. |
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| Total Weight = 10' Base Weight + per foot weight x extra length |
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Accumulating Conveyor, Conveyor, Live Roller Conveyor, Zero Pressure, Live Roller Conveyors, Powered Live Roller, Conveyors, and Roller Conveyors from your source for material handling equipment.
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