Chain Driven Live Roller Conveyor, Conveyor, Roller Conveyors, Conveyors

MODEL 199-CRR
CHAIN DRIVEN LIVE ROLLER CONVEYOR
The Model 199-CRR is a medium-duty chain driven live roller conveyor. The roll-to-roll chain drive makes this conveyor ideal for light to medium duty pallet handling or oily conditions which are not suitable for belt driven live roller.

11 Bed Widths
Center Drive
Reversible
Chain Driven Rollers
Adjustable MSN-Type Floor Supports Available

Conveying Surface	12-1/4"	14-1/4"	16-1/4"	18-1/4"	20-1/4"	22-1/4"	24-1/4"	28-1/4"	30-1/4"	34-1/4"	36-1/4"
Between Rail Width	15"	17"	19"	21"	23"	25"	27"	31"	33"	37"	39"
Overall Frame Width	18"	20"	22"	24"	26"	28"	30"	34"	36"	40"	42"
Base Weight	145	150	155	160	165	170	175	185	190	200	205
Weight (Lbs.) Per Foot 4" Roller Centers	51	53	55	57	59	61	63	67	69	72	75
Weight (Lbs.) Per Foot 6" Roller Centers	46	47	49	51	52	54	55	59	60	63	65


STANDARD SPECIFICATIONS

BED–Roller bed with 1.9 in. x 9 ga. wall unplated tread rollers spaced every 4 in. or 6 in. mounted in 7 Ga. powder painted formed steel channel frame bolted together with butt couplings.		SPEED REDUCTION–Sealed worm gear C face speed reducer.

		MOTOR–1/2 HP–208/230/460/575V–3 Ph. 60 Hz. Totally Enclosed, C-Face.

FLOOR SUPPORTS–Now supplied as optional equipment.
		CONVEYING SPEED–Constant 35 FPM.

		CAPACITY–Maximum load per linear foot of conveyor 150 lbs. with supports on 10 ft. centers, 250 lbs. per ft. with supports on 5 ft. centers and 4 in. roller centers. NOT TO EXCEED capacity in charts.

CENTER DRIVE–Mounted underneath bed section.

ROLLER CHAIN–No. 40 roller-to-roller chain.

MOTOR DRIVE CHAIN–No. 60 chain.
MOTOR DRIVE CHAIN–No. 60 chain.

CHAIN GUARD–Mounted to top of channel frame to totally enclose drive chain.

BEARINGS–Sealed, pre-lubricated ball bearings on drive roller shaft.

LOAD CAPACITY CHART @ 35 FPM & 6" ROLLER CENTERS

OVERALL WIDTH		18" - 28"				30" - 42"
OVERALL LENGTH		25'		50'		25'		50'
SUPPORT CENTERS		5'	10'	5'	10'	5'	10'	5'	10'
HP	1/2	2250	2250	1250	1250	2000	2000	1000	1000
	1	5000	3750	3250	3250	5000	3750	3000	3000
	2	6250	3750	7250	7250	6250	3750	7000	7000

CHAIN GUARD REMOVED TO ILLUSTRATE ROLL TO ROLL DRIVE CHAIN
WARNING: Do not operate conveyor with Chain Guard removed.


OPTIONAL EQUIPMENT SPECIFICATIONS

FLOOR SUPPORTS–MSN Type floor supports are available with a wide range of adjustment. Specify top of belt or roller elevation. One support required at every bed joint and ends of conveyor. Holes in feet for lagging to floor. Knee braces recommended above MSN-6 support.		GUARD RAILS–Adjustable Universal Channel Guard Rail, (both sides) fixed channel (both sides) or angle (one side). See Accessory section.

		POLY-TIER SUPPORTS–36 in. to 120 in. support heights in 6 in. increments. Knee braces supplied.

		CEILING HANGERS–5/8 in. dia. x 8 ft. long unplated rods fully threaded. Other lengths and galvanized rods available.

CONVEYING SPEED–Other constant and variable speeds. NOTE: Capacity affected with speed change.


SHAFT MOUNTED DRIVE–Requires shaft mounted gearmotor. Minimum elevation top of rollers 6 in.
		MOTORS–Energy efficient, single phase, brakemotor. 2 HP maximum.


O-RING DRIVE CHAIN–With sealed in lubricant (Recommended for applications that do not permit regular lubrication).
		ELECTRICAL CONTROLS–Non-reversing magnetic starters and push-button stations. AC variable frequency drive.


ROLLERS SET LOW–Tread rollers mounted in 4-3/4 in. x 10 Ga. formed steel channel frame to form 1 in. high guard rails.

CHAIN CROSSOVER–Move driving chain from one side to opposite side.


PRICES FOR COMPLETE CONVEYOR INCLUDE:

1.9" Dia. x 9 Ga. Wall Roller on 4" or 6" Roller Centers with #40 Roller-to-Roller Chain		1/2 HP–"C" Face Totally Enclosed Motor Specify Exact Voltage)

No. 60 Roller Chain on the drive.		Totally Enclosed Chain Guard

4-3/4" x 1-1/2" x 7 Ga. Channel on the Chain Guard Side and 3-1/2" x 1-1/2" x 7 Ga. Channel on Side Opposite
		35 FPM Conveying Speed

		Less Electrical Controls

		Less Supports

"C" Face Speed Reducer–Sealed Worm Gear
"C" Face Speed Reducer–Sealed Worm Gear

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(800) 544-3137

Conveying Surface	12-1/4"	14-1/4"	16-1/4"	18-1/4"	20-1/4"	22-1/4"	24-1/4"	28-1/4"	30-1/4"	34-1/4"	36-1/4"
Between Rail Width	15"	17"	19"	21"	23"	25"	27"	31"	33"	37"	39"
Overall Frame Width	18"	20"	22"	24"	26"	28"	30"	34"	36"	40"	42"
4" Centers 10' Length-O.A.	$3,995.00	$4,038.00	$4,080.00	$4,125.00	$4,169.00	$4,213.00	$4,257.00	$4,344.00	$4,388.00	$4,476.00	$4,518.00
Per Foot Price	$215.00	$221.00	$227.00	$233.00	$239.00	$245.00	$252.00	$262.00	$268.00	$280.00	$286.00
6" Centers 10' Length-O.A.	$3,626.00	$3,657.00	$3,686.00	$3,717.00	$3,746.00	$3,777.00	$3,806.00	$3,866.00	$3,897.00	$3,957.00	$3,989.00
Per Foot Price	$162.00	$167.00	$171.00	$174.00	$178.00	$181.00	$185.00	$193.00	$196.00	$204.00	$207.00


*IMPORTANT NOTES...*
OTHER WIDTHS		INTERMEDIATE BEDS
	For "IN-BETWEEN SIZES", use next largest plus 10%. For widths up to 63" OAW, interpolate plus 10%. For widths over 63" OAW, contact us for lead time.		Use per foot price of width x required length, supports not included.
		FLOOR SUPPORTS
FOR LONGER THAN			Floor Supports are not included in base price. There are two (2) stationary floor supports required for the first bed section and one (1) support per bed section thereafter.
	10' overall length, add extra PER FOOT to base price.
FOR SHORTER THAN
	10' overall length, deduct PER FOOT from 10' price. NO DEDUCT for unit less than 5'.
		NON-STANDARDS WIDTHS
			Contact us for lead time.

MOTORS

GUARD RAILS

Extra Motor Price for OTHER THAN: 1/2 HP -
208/230/460/575V - 3 Ph - 60 Hz. - Totally Enclosed.

Adjustable Universal Channel Guard Rail

Both Sides ...................... per foot ...........

$16.00

Speed affects horsepower requirements.

Opposite Chain Guard ..... per foot ..........

$8.20

H.P. REQ.	TOTALLY ENCLOSED		ENERGY EFFICIENT
H.P. REQ.	200/208/230/ 460/ 575V 3 Ph - 60 Hz.	115/230V 1 Ph - 60 Hz.	230/460V 3 Ph - 60 Hz.	575 V 3 Ph- 60 Hz.
1/2	N/C	$41.70	$425.00	$425.00
1	N/A	$151.80	$527.90	$527.90
2	N/A	$1,279.20	$1,030.50	$1,030.50

Chain Guard Side ............ per foot ..........

$8.20

Angle Type "A" 1-1/2" x 1-1/2" x 12 Ga.

Both Sides ...................... per foot ..........

$8.20

Opposite Chain Guard ..... per foot .........

$3.40

Chain Guard Side ............ per foot .........

$4.10

Fixed Channel Type
3-1/2" x 1-1/2" x 12 Ga.

Opposite Chain Guard ..... per foot ..........

$12.00

2-1/2" x 1-1/2" x 12 Ga.
Chain Guard Side ............ per foot ..........

$8.20

FLOOR SUPPORTS

ELECTRICAL CONTROLS

Not Included in Base Price. Use Chart Below for
Required Elevation.

See below

GALVANIZING

MS FLOOR SUPPORTS
Model No.	Adjustment to Top of Roller	Price Each.
MSN-1*	10-3/4" to 12-1/2"	$61.90
MSN-1.2*	11-3/4" to 13-1/2"	$61.90
MSN-1.4*	12-3/4" to 14-1/2"	$61.90
MSN-2*	13-3/4" to 16-3/4"	$64.00
MSN-3*	16-11/16" to 19-11/16"	$70.40
MSN-4	19-11/16" to 25-11/16"	$81.00
MSN-5	23-11/16" to 29-11/16"	$84.60
MSN-6	27-11/16" to 39-11/16"	$93.40
MSN-7	37-11/16" to 49-11/16"	$138.00
MSN-8	49-11/16" to 61-11/16"	$157.40
MSN-9	61-11/16" to 73-11/16"	$172.60
MSN-10	73-11/16" to 85-11/16"	$196.70
MSN-11	83-11/16" to 95-11/16"	$217.60
MSN-12	95-11/16" to 107-11/16"	$227.40

DRIVE COMPONENT DEDUCTS

Less Motor Only (1/2 HP-208/230/460/575 V-3

60 Hz.) ...........Deduct ..........................

$258.30

*Less Reducer .............Deduct ............

$307.40

*Less V-Belt Guard, Chain Guard, sheaves and
sprockets when V-Belt drive is supplied. Less chain
guard and sprockets when C-Face drive is supplied.

CHAIN CROSSOVER

18" - 24" ...............................................

$437.90

26" - 30" ...............................................

$491.20

34" - 42" ...............................................

$544.30

*Less than 17" top of roller elevation -

Shaft Mounted Drive Required

NOTE: MSN-7 to MSN-12: Knee Braces included in price.

Extra Knee Braces ...............Add per pair ...............

$31.80

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(800) 544-3137

CEILING HANGERS
	Ceiling Hanger Brackets with (2) 5/8" dia. x 8’-0" long unplated fully threaded rods ......................................................................
		$156.70
	Ceiling Hanger Brackets with (2) 5/8" dia. x 8’-0" long galvanized fully threaded rods .......................................................................
		$187.20
	Ceiling Hanger Brackets with (2) 5/8" dia. x 10’-0" long unplated fully threaded rods................................................................................
		$231.60
	Ceiling Hanger Brackets with (2) 5/8" dia. x 10’-0" long galvanized fully threaded rods.................................................................................
		$381.20
	Ceiling Hanger Brackets with (2) 5/8" dia. x 12’-0" long unplated fully threaded rods.................................................................................

		$384.40
	Ceiling Hanger Brackets with (2) 5/8" dia. x 12’-0" long galvanized fully threaded rods..................................................................................
		$444.50
	Ceiling Hanger Brackets, Less Rods Only ....................................	$98.70
	Extra Length Rods:
	(2) 8’-0" long x 5/8" dia. unplated fully threaded rods ..................	$57.40
	(2) 8’-0" long x 5/8" dia. galvanized fully threaded rods ...............	$88.40
	(2) 10’-0" long x 5/8" dia. unplated fully threaded rods ................	$132.70
	(2) 10’-0" long x 5/8" dia. galvanized fully threaded rods .............	$282.30
	(2) 12’-0" long x 5/8" dia. unplated fully threaded rods ................	$285.80
	(2) 12’-0" long x 5/8" dia. galvanized fully threaded rods .............	$346.00
	Hex Coupling Nuts for Rods .........................................................	$5.20
	Above noted delivery times determined by delivery time of model ordered.

POLY-TIER SUPPORTS

PRICES FOR COMPLETE
SUPPORT INCLUDE:

IMPORTANT NOTES
• Check for Clearance
• Specify type of conveyor to be used.
• Use in place of LS or MS Supports only.

• Painted Steel Support Legs
• Adjustable Cross pipe Assembly
• Knee Braces (1 set per level of
conveyor)
• "U" Brackets
• Single Width Conveyor Only

CAPACITY DATA:
1500 lbs..............................................per cross pipe
4500 lbs..............................................per set of legs

(2) TIER POLY-TIER SUPPORTS
36"	$330.04
42"	$339.21
48"	$348.27
54"	$357.22
60"	$366.39
66"	$375.69
72"	$384.63
78"	$393.81
84"	$402.75
90"	$411.81
96"	$421.11
102"	$430.28
108"	$439.46
114"	$449.11
120"	$457.34

(3) TIER POLY-TIER SUPPORTS
36"	$465.35
42"	$474.64
48"	$483.70
54"	$492.64
60"	$501.82
66"	$511.12
72"	$520.06
78"	$529.23
84"	$538.29
90"	$547.35
96"	$556.41
102"	$565.59
108"	$575.00
114"	$583.48
120"	$592.54

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(800) 544-3137

ELECTRICAL CONTROLS AND DRIVE SECTION

MANUAL START SWITCH or
SAFETY DISCONNECT

LIMIT SWITCH, SINGLE POLE,
WITH NYLON ROLLER LEVER

#032.1014.........................................

$225.79

#033.2032 & #033.2072..................$589.01
Nema 4

"START-STOP", Nema 1, One direction, 30
AMP, 3 Pole (Single or 3 phase)

LIMIT SWITCH, DOUBLE POLE,
WITH NYLON ROLLER LEVER

#033.2033& #033.2072...................$352.04
Nema 4

REVERSING DRUM SWITCH

#032.103..........................................

$905.51

"Fwd-Stop-Rev", Nema 1, for 1-1/2 HP at
115 volts or 2 HP at 230 volts single phase,
or 2 HP max. three phase

PROXIMITY SWITCH, INDUCTIVE,
(METAL SENSING)

#032.210.........................................$217.67
115 Volt AC, two wire with ground, 30mm dia.,
10mm range

FOOT SWITCH WITH GUARD

#032.211.........................................$257.68
24 Volt DC, two wire with ground, 30mm dia.,
10mm range

#032.200........................................... $286.50
(Constant Pressure) "On-Off" type, Nema 1,
Pilot Control or 1 HP max. single phase.

PHOTO EYE, ON-OFF TYPE

#EA-000005......................................$1,122.83
Banner Q45 Retro Reflective Photo Eye Kit
with timing module, reflector and mounting
brackets. Photo Eye output is one form C
type relay, Operating voltage
24-250VAC/12-250VDC

POWER CORD AND PLUG (20')

POWER CORD WITH PLUG ONLY 20' LONG
Model No.	Voltage	HP Rating	Prices
EA-039-1A	115/1	1/2-3/4	$113.07
EA-039-2A	115/1	1	$113.07
EA-039-3A	115/1	1 1/2	$164.49
EA-039-4A	230/1	1/2-1	$113.07
EA-039-5A	230/1	1 1/2-2	$116.25
EA-039-6A	208-230/3	1/2-2	$189.31
EA-039-7A	460/3	1/2-2	$189.31

POWER CORD WITH PLUG 20' LONG WITH MANUAL START SWITCH AND MOUNTING BRACKET
Model No.	Voltage	HP Rating	Prices
EA-039-1B	115/1	1/2-3/4	$183.55
EA-039-2B	115/1	1	$350.51
EA-039-3B	115/1	1 1/2	$400.63
EA-039-4B	230/1	1/2-1	$310.62
EA-039-5B	230/1	1 1/2-2	$350.51
EA-039-6B	208-230/3	1/2-2	$384.75
EA-039-7B	460/3	1/2-2	$384.75

MOUNTING BRACKETS FOR PHOTO
EYE #033.2122

B-05165...........................................$125.19

AIR PRESSURE SWITCH

#094.191........................................$732.79
Nema 4

EMERG. STOP PULL CORD SWITCH

#032.285 with 032.2851 Turnbuckle
...........................................................$737.85
Nema 4

"RED" EMERGENCY PULL CORD
CABLE AND MOUNTING HARDWARE

#032.281...one side.................$7.88 per / ft.
both sides..............$16.83 per / ft.

EMERGENCY PUSH BUTTON

#032.284..........................................$296.39
Nema 4

PHOTO EYE, 18MM DIA., DIFFUSED,
(PHOTO PROX.) 115 VOLT, LIGHT
OPERATE, 2-METER CABLE

#032.2113 (100mm range, 3.94")....$1,130.24
#032.2116 (200mm range, 7.87")....$205.79
#033.218 (400mm range, 15.74")....$311.09

NOTE: PRICING LISTED NOT MOUNTED
OR WIRED

"PHOTO EYE, RETRO-REFLECTIVE,
(POLARIZED) 24 VOLT DC

#033.2128 with 032.21122 Cable.....$253.44
#032.21122 (Cable Only)...................$76.71

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CONTROLLER PRICES

AC VARIABLE SPEED CONTROLLER ONLY
SINGLE PHASE CONTROLLER INPUT
Motor Size	115 Volt		208/230 Volt
1/2	VSC-12-10		VSC-12-12
Price	$1,581.35		$1,260.73
1	VSC-12-11		VSC-12-13
Price	$1,827.73		$1,474.52
2	N/A		VSC-12-14
Price	~		$1,901.86
THREE PHASE CONTROLLER INPUT
Motor Size	208/230 Volt	460 Volt	575 Volt
1/2	VSC-01-15	VSC-01-18	VSC-12-29
Price	$1,658.89	$1,755.72	$2,285.07
1	VSC-01-16	VSC-01-19	VSC-12-29
Price	$1,674.54	$1,901.86	$2,285.07
2	VSC-01-17	VSC01--20	VSC-12-30
Price	$2,097.41	$2,194.59	$2,823.25

REPLACEMENT INVERTER DUTY
ENERGY EFFICIENT MOTORS

HP	Part No.	Price
1/2	032.351 230/460	$655.84
1	032.353 230/460	$747.85
2	032.355 230/460	$845.15
1/2	032.3512 575	$1,536.05
1	032.3532 575	$1,707.83
2	032.3552 575	$2,010.93

IMPORTANT NOTES...

• All above motors are 230 / 460 / 575 Volt, 3 Phase.
• All above V/S Drive Kits include NEMA 1 / IP30
Junction Box, Controller and Motor.
• Good for cycle rates of up to 15 cycles per minute, at
1/2 second ramp time, with a maximum speed of 250
FPM.
• Drawing No. DG-001146.

OPTIONAL: Mounting and Wiring Add-On . . .
(mounted close to the motor)

$715.70

Brake Relay Kit (EA-068A)..............................

$575.24

• When AC Variable Speed Controller is used with a
Brake Motor, A Brake Relay Kit (EA-068A) is
required. Add an additional $575.24 for this option.)

ELECTRONIC CLUTCH BRAKE DRIVE PACKAGE

Part No.	Description	Price
EA-VSC-01-CB	2 HP Electronic Clutch-Brake Kit	$5,361.50

OPTIONAL: Mounting and Wiring Add-on .
(mounted close to the motor)

$715.70

KIT INCLUDES

Part No.	Description
VSC-01-20	AC Variable Speed Controller, 460 Volt, 3 Phase
032.345	2 HP 460 Volt, 3 Phase, C-Face Motor TEBC (Blower Cooled) With 5AC Reducer and #60 Chain and Sprockets

IMPORTANT NOTES

• Good for cycle rates of up to 60 cycles per minute.
• 1/10 second Accel and Decel time, with 350 FPM
Maximum Speed.
• 230 or 460 Volt Only, Other Voltages, Contact us.
• Motor Cooling Blower is 115 Volt, 1 Phase, 60 Hz.
• Price Includes 5AC Reducer and #60 Chain and
Sprockets

Part No.	Description
VSC-01-17	AC Variable Speed Controller, 230 Volt, 3 Phase
032.345	2 HP 230 Volt, 3 Phase, C-Face Motor TEBC (Blower Cooled) With 5AC Reducer and #60 Chain and Sprockets

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(800) 544-3137

• "Start-Stop" Push-button Station		• "Start-Stop"Push-button Station
033.1955	$223.91		033.195.................................................	$151.10
Remote mounted, Nema 1			To be mounted in Mag Starter Cover

• "Fwd-Rev-Stop" Push-button Station		• "Fwd-Rev-Stop"Push Button Station
033.1965	$420.87		033.196..................................................	$520.41
Remote mounted, Nema 1			To be mounted in Mag Starter Cover

• "Up-Down-Stop" Push-button Station
033.1975	$420.87	• Mounting Brackets for photo eye
Remote mounted, Nema 1		• Mounting Brackets for photo eye
Remote mounted, Nema 1			#033.2122 B-05165 ..............................................	$125.19
				$125.19

CONVEYOR WEIGHT CHART

Conveying Surface	12-1/4"	14-1/4"	16-1/4"	18-1/4"	20-1/4"	22-1/4"	24-1/4"	28-1/4"	30-1/4"	34-1/4"	36-1/4"
Between Rail Width	15"	17"	19"	21"	23"	25"	27"	31"	33"	37"	39"
Overall Frame Width	18"	20"	22"	24"	26"	28"	30"	34"	36"	40"	42"
Base Weight	145	150	155	160	165	170	175	185	190	200	205
Weight (Lbs.) Per Foot 4" Roller Centers	51	53	55	57	59	61	63	67	69	72	75
Weight (Lbs.) Per Foot 6" Roller Centers	46	47	49	51	52	54	55	59	60	63	65

Chain Driven Live Roller Conveyors, Conveyor, Live Roller Conveyors, Powered Live Roller, Conveyors, and Roller
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MODEL 199-CRR