190-E24EZ 24VDC HORIZONTAL POWER CONVEYOR
(Zero-Pressure Accumulating Type)
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The model 190-E24EZ Accumulating Conveyor
uses a series of 24VDC motors to drive the
tread rollers, eliminating the need for drive belts,
chains, or line shafts. Quiet operation, zero
pressure accumulation, and ease of maintenance
and installation are just some of the advantages. |
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• EZLogic® Accumulation System
• All-Electric Operation
• Adjustable MS-Type Floor Supports
Available |
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Standard color options: |
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Standard Specifications
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BED – Roller bed with 1.9 in. dia. roller x 16 ga.
galvanized tube bearings spaced every 3 in. Mounted in
6 1/2 in. x 12 ga. powder-painted formed steel channel
frame, bolted together with splice plates. |
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POWER SUPPLY (FOR MOTORS) – 40 Amp
DC power supply, 24 volt fixed output. Maximum of
40 zones per power supply. 120VAC, 8.6 Amp input.
Mounted near center of conveyor. Note: Number of
zones per power supply is based on the use of standard
o-rings. The use of optional o-rings or optional motors
may reduce the number of zones that can be powered
by the power supply. Contact us for more information. |
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MOTOR – 24VDC motor with integrated motor control
card. One in each zone of conveyor mounted on inside
of BR. |
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SLAVE O-RINGS – 3/16 in. dia. polyurethane o-rings
slave-drive zone tread rollers from motor. |
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IOP – Provides 27VDC, 100 watt power for
EZLogic® accumulation system; contains slots for 4
input/output boards. Operates up to 50 zones with
maximum of 25 on either side of IOP. Requires
120VAC or 230VAC single phase input. |
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ACCUMULATION ZONES – 18 in., 24 in., 30 in.,
and 36 in. zones available. |
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SET LOW CHANNEL – Added additional flanges
to make the installation and removal of the optional
cover simple. |
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CONVEYING SPEED – 25 to 125 FPM, set on
integrated motor control card. |
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EZLOGIC® ZONE CONTROLLER – Located in
each zone (retro-reflective). NEMA 1, 2, IP 62. UL
Approved. |
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CAPACITY – Maximum load: 60 lbs. per foot,
120 lbs. per zone. |
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FLOOR SUPPORTS – Supplied as optional
equipment. |
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CROSS BRACING – Rods with turnbuckles are
fastened to underside of bed to provide proper
alignment of bed rollers and ensure correct product
tracking. Supplied to section adjoining drive and every
other section, 20 ft. bed lengths and over. Supplied
on bed lengths 9 ft. and over. |
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Optional Equipment
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FLOOR SUPPORTS – MS Type floor supports are
available with a wide range of adjustment. Specify top
of belt or roller elevation. One support required at every
bed joint and ends of conveyor. Holes in feet for lagging
to floor. Knee braces recommended above MS-6
support. |
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POLY-TIER SUPPORTS – 36 in. to 120 in. support
heights in 6 in. increments. Knee braces required. |
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CEILING HANGER – 5/8 in. dia. x 8 ft. long un-
plated steel rods fully threaded. Other lengths and
galvanized rods available. |
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HIGH-SPEED DRIVE SPOOL – Provides a speed
range of 50 to 200 FPM. |
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POWER SUPPLY (FOR MOTORS) – 120 to 240V,
Single Phase, 20 and 40 Amp available. 120 volt at 4.56
Amps. |
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EZLOGIC® – See EZLogic® below. |
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POWER SUPPLY (FOR MOTORS) 460 volt,
3 Ph., 20 and 40 Amp available. |
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| MOTOR AND SEPARATE CONTROL CARD – Available with 3 Amp settings |
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HOW IT WORKS
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The conveyor is divided into accumulation
zones. Each zone extracts power from a
flat drive belt that runs the entire length
of the conveyor. The drive belt is
pneumatically lowered away from the tread
rollers, causing product in that zone to stop.
EZLogic® Zone Controllers sense
product presence and control the
accumulation and release of product from
the zones.
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| EZLogic® Accumulation System |
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EZLogic®, or "Electronic Zero-pressure Logic" Accumulation System, combines the sensing accuracy of photo-
electronics with discrete electronic logic control without the use of a PLC or pneumatic logic components.
The EZLogic® Accumulation System provides many features including:
Zero-pressure Accumulation of Product
Zone Stop function is built in. Any zone may be transformed into a workstation by connecting a dry contact
switching device to the auxiliary port of the EZLogic® Zone Controller. This feature is always used at the
discharge end of the conveyor line, and may be used at any other location where a zone stop is required.
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| Selectable Modes of Operation |
Singulation Mode – Product separates while traveling down the conveyor and when it is released from the
conveyor - creating a zone-length gap between products. |
Enhanced Slug Mode w/ Jam Protection – Product does not separate when traveling down the conveyor or
when it is released from the conveyor. This allows higher product throughput at any given conveyor speed. Product
will not separate on the conveyor even when accumulation has been activated at the discharge end. |
Cascaded Slug Release – Rather than releasing all zones simultaneously, this function introduces a momentary
delay in the release of each zone, from discharge upstream. |
Dynamic Zone Allocation – Automatically adjusts the conveyor’s zone length to accommodate the length of the
product being conveyed. Improves conveyor efficiency and system flexibility. |
Click the button of the item you wish to purchase. Contact us for special lengths
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Between Rail Width
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15"
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21"
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27"
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33"
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39"
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Overall Frame Width
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18"
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24"
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30"
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36"
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42"
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3" Centers 10' Length-O.A.
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Add for each Accum Zone
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Between Rail Width
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15"
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21"
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27"
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33"
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39"
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Overall Frame Width
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18"
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24"
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30"
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36"
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42"
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2" Centers 10' Length-O.A.
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Add for each Accum Zone
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| NOTE: Bed Sections available in the following multiples: |
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PRICING EXAMPLE: |
• 12" Zones–2’ thru 10’
• 18’’ Zones-3’, 4’-6’’, 6’, 7’-6’’, 9’
• 24" Zones–2’, 4’, 6’, 8’ & 10’
• 30" Zones–2’-6’’, 5’, 7 ‘-6’’ & 10’
• 36’’ Zones-3’, 6’, 9’ |
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10’-0" OAL x 12" OAW With 3" Roller Centers
And (5) 24" Long Zones With MS-6 Supports |
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Base 10'-0" Price ......................... |
$5,181.28 |
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(5) Zones x 841.36 ...................... |
$4,206.95 |
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(2) MS-6 Supports 163.70 ......... |
$ 327.40 |
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$9,715.63 |
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| IMPORTANT NOTES... |
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 OTHER LENGTHS |
OTHER WIDTHS |
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For lengths longer than 10’-0" add per foot price of width x
additional length to base price + zone price x total number of
zones. |
For "IN-BETWEEN WIDTHS", use next width
plus 10%. For widths above 42" OAW, contact us
for lead time. |
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NOTE: OAL must be divisible by zone length.
Zone length must be divisible by roller centers. |
FLOOR SUPPORTS |
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Floor Supports are not included in base price.
There are two (2) stationary floor supports required
for the first bed section and one (1) support per bed
section thereafter. |
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NOTE: Speeds above 125 FPM will affect product
accumulation, and product drift may occur. Contact us
for speed above 125 FPM. |
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Click the button of the item you wish to purchase. Contact us for special lengths
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PRICING FOR OPTIONAL EQUIPMENT
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| • AVAILABLE SPEEDS |
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• FLOOR SUPPORTS |
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RPM
Out
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Speed, FPM
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DIP SWITCH SETTINGS
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STD
SPOOL
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SPEED UP
SPOOL
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SW3
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SW4
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SW5
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SW6
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350
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174
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254
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OFF
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OFF
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OFF
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OFF
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330
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164
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240
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ON
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OFF
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OFF
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OFF
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310
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154
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225
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OFF
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ON
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OFF
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OFF
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290
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144
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211
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ON
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ON
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OFF
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OFF
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270
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134
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196
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OFF
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OFF
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ON
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OFF
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250
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124
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182
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ON
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OFF
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ON
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OFF
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230
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114
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167
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OFF
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ON
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ON
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OFF
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210
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104
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153
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ON
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ON
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ON
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OFF
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190
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95
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138
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OFF
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OFF
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OFF
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ON
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170
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85
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123
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ON
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OFF
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OFF
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ON
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150
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75
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109
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OFF
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ON
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OFF
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ON
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130
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65
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94
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ON
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ON
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OFF
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ON
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110
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55
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80
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OFF
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OFF
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ON
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ON
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90
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45
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65
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ON
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OFF
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ON
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ON
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70
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32
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51
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OFF
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ON
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ON
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ON
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50
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25
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36
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ON
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ON
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ON
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ON
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Not Included in Base Price. Use Chart Below for Required
Elevation. |
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| "MS" SUPPORT |
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Adjustment to Top of Roller |
Price each |
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MS-1
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13 3/4" to 15 1/2"
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MS-1.2
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14 3/4" to 16 1/2"
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MS-1.4
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15 3/4" to 17 1/2"
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MS-2
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16 3/4" to 19 3/4"
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MS-3
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19 3/8" to 22 3/8"
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MS-4
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22 3/8" to 28 3/8"
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MS-5
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26 3/8" to 32 3/8"
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MS-6
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30 3/8" to 42 3/8"
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MS-7
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40 3/8" to 52 3/8"
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MS-8
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52 3/8" to 64 3/8"
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MS-9
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64 3/8" to 76 3/8"
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MS-10
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76 3/8" to 88 3/8"
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MS-11
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86 3/8" to 98 3/8"
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MS-12
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98 " to 110 "
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NOTE: MS-7 to MS-12: Knee Braces included in price. |
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Extra Knee Braces ..................... per pair .............. |
$33.07
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Single Center Leg (MSC-6 and below) ............. ea. |
$66.56
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Single Center Leg (MSC-7 and above) ............. ea. |
$82.89
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• CEILING HANGERS-See Ceiling Hangers below |
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• POLY-TIER SUPPORTS-See Poly-Tier Support
Pricing below. |
| • MOTOR AND SEPARATE CONTROL CARD |
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Add-on per motor...................................... |
$179.92
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• LOW ELEVATION POWER SUPPLY
MOUNTING KIT .........each................ |
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| • 5 AMP POWER SUPPLY |
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$138.32
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3 motors maximum
(In lieu of standard 40 amp) ............Deduct |
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• GUARD RAILS |
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$825.20 |
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Adjustable Universal Channel Guard Rail with
offset brackets |
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| • 20 AMP POWER SUPPLY |
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20 motors or less
(In lieu of standard 40 amp) ............Deduct |
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Both Sides...................per foot................. |
$39.31
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$406.20 |
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One Sides...................per foot................. |
$19.86
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| • 40 AMP POWER SUPPLY |
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Angle Type
Types "A" or "B" available (specify).
Prices are for both sides. |
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When two or more models share one power
supply ...........................................Deduct |
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$2,005.80 |
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| • GLOBAL SPEED CONTROLLERS |
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Type "A"
1 1/4" x 1 1/2" x 12 Ga...........per foot..... |
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$8.53
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2 speed controllers for 40 amp Power
Supply ............................................ |
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$832.00
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Type "B" (See NOTE)
1 1/4" x 1 1/2" x 12 Ga...........per foot..... |
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$8.53
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1 speed controller for 40 amp Power
Supply ............................................ |
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$416.00
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• COVERS |
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1 speed controller with T-Cable for 20 amp
power supply ................................... |
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10’-0" Long Smoke Cover (036.0902)
Retro-reflective type only .............each..... |
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$552.03
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$177.32
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Note: Each Speed Controller rated for
20 motors only. |
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10’-0" Long Gray Cover (036.090)
Retro-reflective type only .............each.....
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$121.16
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| • TANGENTS |
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10’-0" Long Clear Cover (036.0901)
Retro-reflective type only .............each..... |
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Slaved Tangent
OAL Tanget (Slaved from Curve
with O-Rings) 3", 6"..................................... |
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$195.52
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10’-0" Long Smoke Cover (036.0925)Retro-
reflective type only set low .....each.... |
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$199.47
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$184.60
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End Cap (036.091)......................ea....... |
$12.48
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Powered Tangent
OAL Tangent (Powered with (1) 24V DC
Motor and Cables) |
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Metal Cover Kit for Channel (Diffuse
only)............................... per foot .......... |
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$18.82
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NOTE: Covers not supplied as standard equipment
on conveyors. |
| 9"............................................................. |
$1,056.85
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| 12".......................................................... |
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| $1,056.85
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| 15".......................................................... |
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| $1,108.22
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• DIFFUSE ZONE CONTROLLERS |
| 18".......................................................... |
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| $1,157.62
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..............................add per zone ............. |
$32.34
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| 21".......................................................... |
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| $1,207.13
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..............................add per curve ............ |
$64.17
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NOTE: 12" - 21" OAL powered tangents include (1) 24 VDC
motor, control card, and cables. The tangent motor can share
power from either the power supply on the curve or an adjacent
190-E24 model. |
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• LESS IOP ONLY .............deduct.............. |
$441.20 |
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• LESS IOP AND T CABLE ..deduct...... |
$486.80 |
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• GALVANIZING-Contact us |
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Click the button of the item you wish to purchase. Contact us for special lengths
| • CEILING HANGERS |
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Ceiling Hanger Brackets with (2) 5/8" dia. x 8’-0" long unplated
fully threaded rods ...................................................................... |
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$162.97
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Ceiling Hanger Brackets with (2) 5/8" dia. x 8’-0" long galvanized
fully threaded rods ....................................................................... |
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| $194.69
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Ceiling Hanger Brackets with (2) 5/8" dia. x 10’-0" long unplated fully
threaded rods................................................................................ |
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| $240.86
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| Ceiling Hanger Brackets with (2) 5/8" dia. x 10’-0" long galvanized fully threaded rods................................................................................. |
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| $396.45
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| Ceiling Hanger Brackets with (2) 5/8" dia. x 12’-0" long unplated fully threaded rods................................................................................. |
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$399.78
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Ceiling Hanger Brackets with (2) 5/8" dia. x 12’-0" long galvanized fully threaded rods.................................................................................. |
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$462.28
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Ceiling Hanger Brackets, Less Rods Only .................................... |
$102.65
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Extra Length Rods: |
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(2) 8’-0" long x 5/8" dia. unplated fully threaded rods .................. |
$59.70
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(2) 8’-0" long x 5/8" dia. galvanized fully threaded rods ............... |
$91.94
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(2) 10’-0" long x 5/8" dia. unplated fully threaded rods ................ |
$138.01
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(2) 10’-0" long x 5/8" dia. galvanized fully threaded rods ............. |
$293.59
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(2) 12’-0" long x 5/8" dia. unplated fully threaded rods ................ |
$297.23
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(2) 12’-0" long x 5/8" dia. galvanized fully threaded rods ............. |
$359.84
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Hex Coupling Nuts for Rods ......................................................... |
$5.41
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Above noted delivery times determined by delivery time of model ordered. |
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| POLY-TIER SUPPORTS |
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PRICES FOR COMPLETE
SUPPORT INCLUDE:
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IMPORTANT NOTES
• Check for Clearance
• Specify type of conveyor to be used.
• Use in place of LS or MS Supports only. |
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• Painted Steel Support Legs
• Adjustable Cross pipe Assembly
• Knee Braces (1 set per level of
conveyor)
• "U" Brackets
• Single Width Conveyor Only |
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CAPACITY DATA:
1500 lbs..............................................per cross pipe
4500 lbs..............................................per set of legs |
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| (2) TIER POLY-TIER SUPPORTS |
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36"
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42"
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48"
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54"
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60"
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66"
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72"
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78"
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84"
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90"
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96"
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102"
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108"
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114"
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120"
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| (3) TIER POLY-TIER SUPPORTS |
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36"
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42"
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48"
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54"
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60"
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66"
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72"
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78"
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84"
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90"
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96"
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102"
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108"
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114"
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120"
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| EZ-LOGIC® COMPONENTS |
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While featuring the same EZLogic®
familiarity, GEN3 incorporates new technologies
for ease of installation, operation,
and maintenance. |
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Click the button of the item you wish to purchase. Contact us for special lengths
| ZONE CONTROLLERS |
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Retro-Reflective Type Zone Controller |
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Zone controller including mounting base and unitized retro-reflective transducer.
032.501 .......................................................................................................................... |
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$384.59
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Diffuse Type Zone Controller |
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Zone controller including mounting base and unitized diffuse transducer with adjustable
sensitivity (through programming). |
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032.502 .................................. Add-On ............................................Per Zone ...................... |
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032.502 .................................. Replacement ........................................................................... |
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Enhanced Retro-Reflective Zone Controller |
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Same as standard, plus used for IOP communication, and addressable remote access. |
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032.505 .................................. Add-On ............................................Per Zone ................... |
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032.505 .................................. Replacement ........................................................................ |
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Enhanced Diffuse Zone Controller |
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Same as standard, plus used for IOP communication, and addressable remote access. |
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032.506 .................................. Add-On ............................................Per Zone ................... |
$256.78
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032.506 .................................. Replacement ........................................................................ |
$468.62
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Remote Zone Controller |
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Zone controller including mounting base. Connectorized for attaching any remote transducer. |
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032.504 .................................. Replacement ........................................................................ |
$414.54
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Enhanced Remote Zone Controller |
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Enhanced zone controller including mounting base. Connectorized for attaching any remote
transducer. Same as standard, plus used for IOP communication, and addressable remote
access. |
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032.507 .................................. Replacement ........................................................................ |
$579.18
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| TRANSDUCERS (SENSORS) |
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| Remote Diffuse Transducer (Narrow Beam) |
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Has narrow beam for use with close roller centers. Attaches to any remote zone
controller and allows transducer to be mounted separate from controller. |
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| 032.513 .................................. Replacement .................................. |
$245.02
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Click the button of the item you wish to purchase. Contact us for special lengths
| IOP |
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| IOP |
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Provides 27VDC, 100 watt power for EZLogic" accumulation
system. Requires 120 VAC or 230 VAC single phase input.
Operates up to 50 zones (25 zones each side of IOP).– contains
slots for 4 input/ output boards. Requires enhanced zone controllers
to communicate with input/output boards. |
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| 032.582 .................................. Each ....................... |
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| IOP "T" Cable |
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Required to deliver power and IOP communication from IOP to
zone controllers. Max. of 25 zones per each branch of T. |
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| Standard Push-On 032.559 .....Each .......................... |
$121.16
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| I/O Board |
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Plugs into slot in IOP to provide two input/output connections.
Requires enhanced controller to receive signal. |
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| 032.583 .................................. Each ............................... |
$160.18
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| CONFIGURATION/DIAGNOSTIC COMPONENTS |
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| Push Button Programmer |
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Plugs into auxiliary port of any controller to configure certain features of
controller. Required for customization of factory default settings. |
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| 032.535 .................................. Each ............................... |
$648.65
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| Programming Kit for PC and PC Adaptor |
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Used to connect PC USB port to auxiliary port of any controller. Includes GenesisTM configuration software. Used to configure all
features of controller. Required for customization of factory default settings. |
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| K-01554 .................................. Each ............................... |
$590.93
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| AUXILIARY COMPONENTS |
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| Auxiliary I/O Module |
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Plugs into auxiliary port of any controller - used to
provide photo eye output or to accept a voltage type
input. |
| 032.532 .................................................... |
$133.22
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| Auxiliary Input Cable |
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Attaches to any zone controller. Used for zone stop input, wakeup eye input,
or slug input. Available in 3 and 10 ft. lengths. |
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| 3 ft. ............................032.563 ....................................Each .................. |
$56.58
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| 10 ft. ..........................032.564 ....................................Each .................. |
$59.47
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Zone Actuation Module "ZAM" (Alternate Drive)
Provides NPN, PNP, or dry contact output from zone controller. |
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| 032.531 ......................................................Each................................ |
$131.46
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Retro-Reflective Wake-up Eye
Plugs into auxiliary port of any controller to send wake-up signal. |
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| 032.591 ......................................................Each................................ |
$227.03
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Diffuse Wake-up Eye
Plugs into auxiliary port of any controller to send wake-up signal. |
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| 032.592 ......................................................Each................................ |
$262.70
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| Retro-Reflectors |
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| 2.18" Dia. 032.218 .....................................Each ............................... |
$3.54
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| Connector Covers |
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| Upstream Connector Cover 032.010 .............Each ............................... |
$7.80
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| Downstream Connector Cover 032.011..........Each ............................... |
$7.80
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Click the button of the item you wish to purchase. Contact us for special lengths
| CABLE COMPONENTS |
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| Power Isolation Cable |
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Required to isolate DC power when joining conveyors w/ separate IOPs
utilizing no more than one set of I/O boards. |
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| Standard Push-On ................... 032.562 ....................Each ............. |
$73.53
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| IOP Isolation Cable |
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Required to isolate DC power and input/output signals when joining two
conveyors with separate IOPs, both utilizing I/O boards. |
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| Standard Push-On ................... 032.570 ....................Each ............. |
$73.53
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| Extension Cable (Zone to Zone Communication) |
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| Available in 3 and 10 ft. lengths. Used to extend zone controller cable when necessary. |
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| Standard Push-On 3 ft.................... 032.560 ....................Each ......... |
$96.20
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| Standard Push-On 10 ft.................... 032.561 ....................Each ........ |
$125.01
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| Nano Extension Cable |
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| Used to extend auxiliary devices or remote transducer cable. Available in the following lengths: |
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| 1 ft ........................... 032.565 ...........................................Replacement ................. |
$59.07
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| 2 ft ........................... 032.566 ...........................................Replacement ................. |
$62.82
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| 3 ft ........................... 032.567 ...........................................Replacement ................. |
$65.94
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| 6 ft ........................... 032.568 ...........................................Replacement ................. |
$75.61
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| Power Splitter |
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| Used to connect two conveyors located side by side to one IOP. Requires 2 power supply T cables. Maximum total of 50 zones. |
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| 032.569 ...............................Each ........................ |
$80.39
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| SPECIAL USE COMPONENTS |
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| Diffuse Type Zone Controller |
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Zone controller including mounting base and unitized diffuse transducer with
adjustable sensitivity (through programming). 24 in. cable. |
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| 032.503 .......................................Each ................................ |
$453.23
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| Remote Retro-Reflective Transducer |
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Attaches to any remote zone controller and allows transducer to be mounted
separate from controller. |
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| 032.511 .............................................Each .............................. |
$149.03
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| Remote Diffuse Transducer |
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Attaches to any remote zone controller and allows transducer to be mounted
separate from controller. |
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| 032.512 ............................................Each .............................. |
$197.18
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| Remote Retro-Reflective Transducer (Dual with T Cable) |
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For use in dual head applications. Attaches to any remote zone controller
and allows addition of second remote transducer. |
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| 032.514 ..........................................Replacement .................. |
$346.22
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| Remote Diffuse Transducer (Dual with T Cable) |
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For use in dual head applications. Attaches to any remote zone
controller and allows addition of second remote transducer. |
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| 032.515 ...................................................Replacement .............. |
$394.16
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| Remote Diffuse Transducer (Narrow Beam, Dual with T Cable) |
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For use in dual head applications. Has narrow beam for use with close roller
centers. Attaches to any remote zone controller and allows addition of second
remote transducer. |
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| 032.516 ...................................................Replacement .............. |
$453.23
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| CONVEYOR WEIGHT CHART |
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Section Length
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Between Rail Width
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15"
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21"
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27"
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33"
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39"
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Overall Frame Width
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18"
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24"
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30"
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36"
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42"
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10' 0"
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Weights (lbs.)
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365
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405
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445
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485
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525
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Per Foot
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Weights (lbs.)
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24
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28
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32
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36
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41
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Accumulating Conveyor, Conveyor, Live Roller Conveyor, Zero Pressure, Live Roller Conveyors, Powered Live Roller,
Conveyors, and Roller Conveyors from your source for material handling equipment.
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