MODEL ABLR
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HORIZONTAL POWER CONVEYOR
(LIVE ROLLER)
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The Model ABLR is a horizontal belt driven live
roller conveyor, designed to transport medium to
heavy cartons. Applications vary from manu-
facturing to distribution operations |
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• 11 Bed Widths
• Center Drive
• Reversible
• Adjustable MS-Type Floor
Supports Available |
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STANDARD SPECIFICATIONS
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| BELT - 6 in. Black Ultimate 140 SD. |
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SNUB IDLER – Adjustable 2 1/8 in. dia. pre-lubricated
ball bearings. |
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BED – Roller bed with 1.9 in. dia. roller x 16 ga. gal-
vanized tube spaced every 3 in. Mounted in 6 1/2
in. x 12 ga. powder painted formed steel channel frame
bolted together with butt coupling. |
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RETURN IDLER – Adjustable 1.9 in. dia. pre-
lubricated ball bearings |
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TAKE-UP – Take-ups in center drive. Provides 16 in.
of belt take-up. |
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CROSS BRACING – Rods with turnbuckle are fastened
to underside of bed to provide proper alignment of bed
rollers and insure correct product tracking. Supplied on
every other section 30 ft. bed lengths and over |
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BEARINGS – Sealed, pre-lubricated, self-aligning,
ball bearings on drive and tail pulleys. Prelubricated
ball bearings in tread and pressure rollers. |
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CENTER DRIVE – Can be placed in any section of
conveyor 7’-6" or longer. Center drive is 18 in. OAW
on all widths. |
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SPEED REDUCTION – Sealed worm gear C-Face
speed reducer. No. 50 roller chain to drive shaft. |
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MOTOR – 1/2 HP–208/230/460/575V–3 Ph. 60 Hz.
Totally Enclosed C-Face. |
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DRIVE PULLEY – 8 in. dia. with 1 7/16 in. dia. shaft
at bearings. |
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CONVEYING SPEED – Constant 65 FPM. |
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CAPACITY – Maximum load per linear foot of
conveyor 150 lbs. Total load NOT TO EXCEED
capacity in charts. |
TAIL PULLEY – 4 in. dia. with 1 7/16 in. dia. shaft at
bearings, machine crowned. |
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TAKE-UP PULLEY – 6 in. dia. with 1 3/16 in. dia.
shaft at bearings, machine crowned. |
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FLOOR SUPPORTS – Now supplied as optional
equipment. |
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LOAD CAPACITY CHART @65 FPM
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OVERALL FRAME WIDTH
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OVERALL FRAME WIDTH
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OVERALL FRAME WIDTH
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18" TO 22"
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24" TO 30"
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34" TO 42"
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HP
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TOTAL LOAD (LBS.)
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TOTAL LOAD (LBS.)
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TOTAL LOAD (LBS.)
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| UP TO 50' |
UP TO 100' |
UP TO 50' |
UP TO 100' |
UP TO 50' |
UP TO 100' |
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1/2
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550 |
100 |
300 |
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1
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1650 |
1200 |
1400 |
800 |
1100 |
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2
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3500 |
3000 |
3200 |
2600 |
2900 |
1650 |
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OPTIONAL EQUIPMENT
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FLOOR SUPPORTS–MS Type floor supports are
available with a wide range of adjustment. Specify
top of belt or roller elevation. One support required at
every bed joint and ends of conveyor. Holes in feet for
lagging to floor. Knee braces recommended above
MS-6 support. |
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O-RING DRIVE CHAIN–With sealed in lubricant
(Recommended for applications that do not permit
regular lubrication). |
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GUARD RAILS–Adjustable Universal Channel Guard
Rail. See Accessory section. NOTE: If product comes
into contact with Guard Rails, product flow will be
affected. Fixed channel overlapping-one direction. |
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CONVEYING SPEED–Other constant and variable
speeds. FPM. V-belt drive supplied under 17 FPM.
Note: Capacity affected with speed change. |
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PACKAGE STOPS–Angle and raised roller end stops |
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POLY-TIER SUPPORTS–36 in. to 120 in. support
heights in 6 in. increments. Knee braces required. |
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HIGH PERFORMANCE UNDERSIDE CENTER DRIVE–Required on units over 100 ft long, maximim
length 200’-0" (used with 2 HP, 3 HP or 5 HP motor
and reducers). |
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CEILING HANGERS–5/8 in. dia. x 8 ft. long unplated
steel rods fully threaded. Other lengths and galvanized
rods available |
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SIDE MOUNTED LOW ELEVATION CENTER DRIVE–Motor reducer unit mounted to side of conveyor.
Minimum low elevation16 in. |
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MOTORS–Energy efficient, single phase, other characteristics. 2 HP maximum. |
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ELECTRICAL MOTOR CONTROLS–Non-
reversing magnetic starters and push-button stations.
AC variable frequency drive |
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V-BELT DRIVE–V-Belt supplied between motor and
reducer. Allow 65 in. |
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Click the button of the item you wish to purchase. Contact us for special lengths
| PRICES FOR COMPLETE CONVEYOR INCLUDE: |
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• 1.9" Dia. x 16 Ga. Galvanized Roller (Rollers on 3"
Centers) in a 6 1/2" x 12 Ga. Channel Frame |
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• Totally Enclosed Chain Guard |
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• 65 FPM |
| • Black Ultimate 140 SD Belt |
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• End Guards |
| • "C" Face Speed Reducer–Sealed Worm Gear |
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• Less Motor Controls |
• 1/2 HP–"C" Face Totally Enclosed Motor (Specify
ExactVoltage) |
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• Less Floor Supports
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| Between Rail Width |
15" |
21" |
27" |
33" |
39" |
| Overall Frame Width |
18" |
24" |
30" |
36" |
42" |
| 3" Centers 10' Length-O.A. |
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| Price Per Foot |
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| 2" Centers 10' Length-O.A. |
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| Price Per Foot |
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| IMPORTANT NOTES |
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• FLOOR SUPPORTS |
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Floor Supports are not included in base price. There are two (2) stationary floor supports
required for the first bed section and one (1) support per bed section thereafter. |
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| • OTHER LENGTHS |
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For lengths longer than 10’-0" add per foot price of
width x additional length to base price. |
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NOTE: Lengths over 100’ OAL, high performance |
• OTHER WIDTHS |
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center drive required. |
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For "IN-BETWEEN WIDTHS", use next width plus
10%. For widths above 42" OAW and up to 63"
OAW, interpolate plus 10%. For widths above 62"
OAW, contact factory for lead time. All non-standard
widths, contact factory for lead time. |
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OPTIONAL DRIVES
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| Unified Drives: (Shaft Mounted) |
| Unified Drives: |
16" to 28" |
30" to 42" |
| Center Drive 8" Drive Pulley with 075 Reducer |
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| Center Drive 8" Drive Pulley with 090 Reducer |
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| Speed FPM |
65 |
78 |
97 |
130 |
156 |
195 |
260 |
389 |
| Max HP |
1 |
1,2* |
1 |
2 |
2 |
2 |
2 |
2** |
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* Reducer size increases with 2 HP.
**Contact us. |
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| 8" Drive Pulley |
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| Drive Type |
OVERALL FRAME WIDTH |
| 16" to 28" |
30" to 42" |
| Center Drive (V-Belt) |
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| Low Elevation Side Mounted Center Drive C-Face |
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| Low Elevation Side Mounted Center Drive V-Belt |
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| Center Drive with Extended Take-Up C-Face |
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| Center Drive with Extended Take-Up V-Belt |
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| High Performance Center Drive (C-Face) |
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| High Performance HD Center Drive (C-Face) |
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| #50 O-Ring Drive Chain ..........Add ....... |
$301.40
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| #60 O-Ring Drive Chain ..........Add ....... |
$430.40
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| PRICES FOR OPTIONAL EQUIPMENT |
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| MOTORS |
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Extra Motor Price for OTHER THAN: 1/2 HP–208/230/460/575 V–3 Ph.–60 Hz.–Totally Enclosed. Speed affects
horsepower requirements. |
H.P.
REQ. |
TOTALLY ENCLOSED |
ENERGY EFFICEINT |
200/208/
230/460/575V
3 Ph.-60 Hz. |
115/230V
1 Ph.-60 Hz. |
230/460V/575V
3 Ph.-60 Hz. |
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| 1 |
N/A
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| 2 |
N/A
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| FLOOR SUPPORTS |
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CEILING HANGERS |
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Not Included in Base Price. Use Chart Below for
Required Elevation. |
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"MS" SUPPORT
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| Model No. |
Adjustment to Top of Roller |
Price Each |
| *MSL-1 |
8-3/4" to 9-3/4" |
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| *MSL-2 |
9-3/4" to 11-1/2" |
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| *MSL-3 |
11-1/2" to 14-1/8" |
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| *MS-1 |
13-3/4" to 15-1/2" |
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| *MS-1.2 |
14-3/4" to 16-1/2" |
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| *MS-1.4 |
15-3/4" to 17-1/2" |
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| *MS-2 |
16-3/4" to 19-3/4" |
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| MS-3 |
19-3/8" to 22-3/8" |
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| MS-4 |
22-3/8" to 28-3/8" |
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| MS-5 |
26-3/8" to 32-3/8" |
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| MS-6 |
30-3/8" to 42-3/8" |
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| MS-7 |
40-3/8" to 52-3/8" |
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| MS-8 |
52-3/8" to 64-3/8" |
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| MS-9 |
64-3/8" to 76-3/8" |
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| MS-10 |
76-3/8" to 88-3/8" |
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| MS-11 |
86-3/8" to 98-3/8" |
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| MS-12 |
98-3/8" to 110-3/8" |
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Ceiling Hanger Brackets with (2) 5/8" dia. x
8’-0" long unplated fully threaded rods......
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$156.70
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Ceiling Hanger Brackets with (2) 5/8" dia. x
8’-0" long galvanized fully threaded rods.... |
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$187.20
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Ceiling Hanger Brackets with (2) 5/8" dia. x
10’-0" long unplated fully threaded rods..... |
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$231.60
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Ceiling Hanger Brackets with (2) 5/8" dia. x
10’-0" long galvanized fully threaded rods.... |
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$381.20
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Ceiling Hanger Brackets with (2) 5/8" dia. x
12’-0" long unplated fully threaded rods..... |
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$384.40
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Ceiling Hanger Brackets with (2) 5/8" dia. x
12’-0" long galvanized fully threaded rods.... |
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$444.50
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Ceiling Hanger Brackets, Less Rods Only.... |
$98.70
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Extra Length Rods: |
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(2) 8’-0" long x 5/8" dia. unplated fully
threaded rods ............................................ |
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$57.40
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(2) 8’-0" long x 5/8" dia. galvanized fully
threaded rods ............................................. |
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*Less than 19 1/2" top of roller elevation-Low Elevation
Side Mounted Center Drive Required (16" minimum
elevation). |
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$88.40
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(2) 10’-0" long x 5/8" dia. unplated fully
threaded rods .............................................. |
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NOTE: MS-7 to MS-12: Knee Braces included
in price. |
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$132.70
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(2) 10’-0" long x 5/8" dia. galvanized fully
threaded rods .............................................. |
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Extra Knee Braces ............. add per pair ...... |
$31.80
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$282.30
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(2) 12’-0" long x 5/8" dia. unplated fully
threaded rods .............................................. |
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$285.80
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(2) 12’-0" long x 5/8" dia. galvanized fully
threaded rods .............................................. |
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$346.00
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Hex Coupling Nuts for Rods ................... |
$5.20
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Click the button of the item you wish to purchase. Contact us for special lengths
| POLY-TIER SUPPORTS |
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PRICES FOR COMPLETE
SUPPORT INCLUDE:
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IMPORTANT NOTES
• Check for Clearance
• Specify type of conveyor to be used.
• Use in place of LS or MS Supports only. |
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• Painted Steel Support Legs
• Adjustable Cross pipe Assembly
• Knee Braces (1 set per level of
conveyor)
• "U" Brackets
• Single Width Conveyor Only |
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CAPACITY DATA:
1500 lbs..............................................per cross pipe
4500 lbs..............................................per set of legs |
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| (2) TIER POLY-TIER SUPPORTS |
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36"
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42"
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48"
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54"
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60"
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66"
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72"
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78"
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84"
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90"
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96"
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102"
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108"
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114"
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120"
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| (3) TIER POLY-TIER SUPPORTS |
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36"
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42"
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48"
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54"
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60"
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66"
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72"
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78"
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84"
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90"
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96"
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102"
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108"
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114"
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120"
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| GALVANIZING |
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CONSTANT AND VARIABLE SPEEDS |
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Contact us. |
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Constant C-Face--Within 17-120 FPM... |
No Charge |
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Constant V-Belt--Minimum of 4 FPM.............. |
| ELECTRICAL CONTROLS |
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...........................................Use V-Belt Drive Add-On |
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(See bottom of page) |
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Constant Speeds Below Those Listed Above...........
............................................................Contact us. |
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| SLAVE CONNECTION KIT |
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Variable Speed......See AC Variable Speed Drives
Section below |
| For Slave Driving existing curves ............. |
$239.80
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| (Please Provide Sketch) |
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DRIVE COMPONENT DEDUCTS |
| PACKAGE STOPS |
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Less Motor Drive, Motor Mount and Guards, |
| Angle End Stop |
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but with Shaft Extension...Deduct................ |
$694.20 |
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1-1/2" x 1-1/2" x 12 Ga. Steel |
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Less Motor Only (1/2 HP-208/230/460/575V- |
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13" to 25" Between Rail Width .................. |
$45.18
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3Ph.-60 Hz.).............Deduct.................... |
$258.30 |
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27" to 39" Between Rail Width .................. |
$53.90
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*Less Reducer..........Deduct..................... |
$307.40 |
Raised Roller End Stop
2-1/8" Dia. Roller |
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*Less V-Belt Guard, Chain Guard, sheaves and
sprockets when V-Belt drive is supplied. Less chain
guard and sprockets when C-Face drive is supplied. |
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13" to 25" Between Rail Width .................. |
$83.40
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27" to 39" Between Rail Width .................. |
$103.00
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Hand Operated Stop
(Blade or Roller Types, Specify). |
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GUARD RAILS |
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Adjusted Universal Channel Guard Rail |
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13" to 23" Between Rail Width ................ |
$570.90
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Both Sides............................per foot............. |
$16.00
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25" to 39" Between Rail Width ................ |
$627.70
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One Sides.............................per foot............. |
$8.20
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| Air Operated Linear Thruster Stop |
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NOTE: For Diffuse or Retro-Reflective. |
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(Pin, Roller or Blade Type. Specify) |
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Fixed Channel Type - Overlapping (One Direction) |
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13" to 39" Between Rail Width.................. |
$1,803.37
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3-1/2" x 1-1/2" x 12 Ga........per foot......... |
$27.20
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6-1/2" x 1-1/2" x 12 Ga........per foot......... |
$34.60
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NOTE: Filter Regulator Unit not supplied as standard.
Stops are supplied in NORMALLY DOWN position
with SINGLE SOLENOID VALVE. Can be supplied in
NORMALLY UP position. Can also be supplied with
DOUBLE SOLENOID VALVE. Contact us. |
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10-1/2" x 1-1/2" x 12 Ga......per foot......... |
$45.80
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13-1/2" x 1-1/2" x 12 Ga......per foot......... |
$54.60
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Angle Type "A" |
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1-1/2" x 1-1/2" x 12 Ga................................ |
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both sides per foot ........................................ |
$8.20
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NOTE: Fixed Channel Guard Rails are raised with
2" high spacer. 1" high spacers are available. Specify. |
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Note: If product comes in contact with guard rails, product
flow will be affected. |
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TURNING WHEEL
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Turning Wheels are used in converging 30° and 45° spur applications. Also used at 90° (right angle) transfers where
Traffic Cops, Package Stops and other product flow controlling devices are used. Wheel is mounted on adjustable
bracket to insure proper package orientation through transfer. Can be mounted to slider bed or side channels of
powered and gravity conveyors - specify model where applicable. |
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6" Dia. Turning Wheel with mounting hardware............................$130.40
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Click the button of the item you wish to purchase. Contact us for special lengths
| ELECTRICAL CONTROLS AND DRIVE SECTION |
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MANUAL START SWITCH or
SAFETY DISCONNECT
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LIMIT SWITCH, SINGLE POLE,
WITH NYLON ROLLER LEVER |
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| #032.1014......................................... |
$225.79
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#033.2032 & #033.2072..................$589.01
Nema 4 |
"START-STOP", Nema 1, One direction, 30
AMP, 3 Pole (Single or 3 phase) |
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LIMIT SWITCH, DOUBLE POLE,
WITH NYLON ROLLER LEVER |
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#033.2033& #033.2072...................$352.04
Nema 4 |
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REVERSING DRUM SWITCH |
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#032.103.......................................... |
$905.51
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"Fwd-Stop-Rev", Nema 1, for 1-1/2 HP at
115 volts or 2 HP at 230 volts single phase,
or 2 HP max. three phase |
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PROXIMITY SWITCH, INDUCTIVE,
(METAL SENSING) |
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#032.210.........................................$217.67
115 Volt AC, two wire with ground, 30mm dia.,
10mm range
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FOOT SWITCH WITH GUARD |
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#032.211.........................................$257.68
24 Volt DC, two wire with ground, 30mm dia.,
10mm range |
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#032.200........................................... $286.50
(Constant Pressure) "On-Off" type, Nema 1,
Pilot Control or 1 HP max. single phase. |
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PHOTO EYE, ON-OFF TYPE |
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#EA-000005......................................$1,122.83
Banner Q45 Retro Reflective Photo Eye Kit
with timing module, reflector and mounting
brackets. Photo Eye output is one form C
type relay, Operating voltage
24-250VAC/12-250VDC |
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POWER CORD AND PLUG (20') |
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POWER CORD WITH PLUG ONLY 20' LONG
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Model No.
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Voltage
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HP Rating
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Prices
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EA-039-1A
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115/1
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1/2-3/4
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EA-039-2A
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115/1
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1
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EA-039-3A
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115/1
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1 1/2
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EA-039-4A
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230/1
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1/2-1
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EA-039-5A
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230/1
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1 1/2-2
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EA-039-6A
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208-230/3
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1/2-2
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EA-039-7A
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460/3
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1/2-2
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POWER CORD WITH PLUG 20' LONG WITH MANUAL START SWITCH AND MOUNTING BRACKET
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Model No.
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Voltage
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HP Rating
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Prices
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EA-039-1B
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115/1
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1/2-3/4
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EA-039-2B
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115/1
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1
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EA-039-3B
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115/1
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1 1/2
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EA-039-4B
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230/1
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1/2-1
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EA-039-5B
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230/1
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1 1/2-2
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EA-039-6B
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208-230/3
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1/2-2
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EA-039-7B
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460/3
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1/2-2
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MOUNTING BRACKETS FOR PHOTO
EYE #033.2122 |
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B-05165...........................................$125.19
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AIR PRESSURE SWITCH |
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#094.191........................................$732.79
Nema 4 |
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EMERG. STOP PULL CORD SWITCH |
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#032.285 with 032.2851 Turnbuckle
...........................................................$737.85
Nema 4 |
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"RED" EMERGENCY PULL CORD
CABLE AND MOUNTING HARDWARE |
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#032.281...one side.................$7.88
per / ft.
both sides..............$16.83
per / ft. |
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EMERGENCY PUSH BUTTON |
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#032.284..........................................$296.39
Nema 4 |
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PHOTO EYE, 18MM DIA., DIFFUSED,
(PHOTO PROX.) 115 VOLT, LIGHT
OPERATE, 2-METER CABLE |
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#032.2113 (100mm range, 3.94")....$1,130.24
#032.2116 (200mm range, 7.87")....$205.79
#033.218 (400mm range, 15.74")....$311.09
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NOTE: PRICING LISTED NOT MOUNTED
OR WIRED |
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"PHOTO EYE, RETRO-REFLECTIVE,
(POLARIZED) 24 VOLT DC |
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#033.2128 with 032.21122 Cable.....$253.44
#032.21122 (Cable Only)...................$76.71
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Click the button of the item you wish to purchase. Contact us for special lengths
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CONTROLLER PRICES
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AC VARIABLE SPEED CONTROLLER ONLY
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SINGLE PHASE CONTROLLER INPUT
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| Motor Size |
115 Volt |
208/230 Volt |
| 1/2 |
VSC-12-10 |
VSC-12-12 |
| Price |
$1,581.35
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$1,260.73
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| 1 |
VSC-12-11 |
VSC-12-13 |
| Price |
$1,827.73
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| 2 |
N/A |
VSC-12-14
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| Price |
~ |
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THREE PHASE CONTROLLER INPUT
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| Motor Size |
208/230 Volt |
460 Volt |
575 Volt |
| 1/2 |
VSC-01-15
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VSC-01-18
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VSC-12-29
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| Price |
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| 1 |
VSC-01-16
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VSC-01-19
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VSC-12-29
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| Price |
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| 2 |
VSC-01-17
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VSC01--20
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VSC-12-30
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| Price |
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REPLACEMENT INVERTER DUTY
ENERGY EFFICIENT MOTORS
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| HP |
Part No. |
Price |
| 1/2 |
032.351 230/460 |
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| 1 |
032.353 230/460 |
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| 2 |
032.355 230/460 |
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| 1/2 |
032.3512 575 |
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| 1 |
032.3532 575 |
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| 2 |
032.3552 575 |
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IMPORTANT NOTES...
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• All above motors are 230 / 460 / 575 Volt, 3 Phase.
• All above V/S Drive Kits include NEMA 1 / IP30
Junction Box, Controller and Motor.
• Good for cycle rates of up to 15 cycles per minute, at
1/2 second ramp time, with a maximum speed of 250
FPM.
• Drawing No. DG-001146. |
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OPTIONAL: Mounting and Wiring Add-On . . .
(mounted close to the motor) |
$715.70
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| Brake Relay Kit (EA-068A).............................. |
$575.24
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• When AC Variable Speed Controller is used with a
Brake Motor, A Brake Relay Kit (EA-068A) is
required. Add an additional $575.24
for this option.) |
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ELECTRONIC CLUTCH BRAKE DRIVE PACKAGE
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| Part No. |
Description |
Price |
| EA-VSC-01-CB |
2 HP Electronic Clutch-Brake Kit |
$5,361.50
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OPTIONAL: Mounting and Wiring Add-on .
(mounted close to the motor) |
$715.70
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KIT INCLUDES
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| Part No. |
Description |
| VSC-01-20 |
AC Variable Speed Controller, 460 Volt, 3 Phase |
| 032.345 |
2 HP 460 Volt, 3 Phase, C-Face Motor TEBC
(Blower Cooled) With 5AC Reducer and #60 Chain
and Sprockets |
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IMPORTANT NOTES
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• Good for cycle rates of up to 60 cycles per minute.
• 1/10 second Accel and Decel time, with 350 FPM
Maximum Speed.
• 230 or 460 Volt Only, Other Voltages, Contact us.
• Motor Cooling Blower is 115 Volt, 1 Phase, 60 Hz.
• Price Includes 5AC Reducer and #60 Chain and
Sprockets |
| Part No. |
Description |
| VSC-01-17 |
AC Variable Speed Controller, 230 Volt, 3 Phase |
| 032.345 |
2 HP 230 Volt, 3 Phase, C-Face Motor TEBC
(Blower Cooled) With 5AC Reducer and #60 Chain
and Sprockets |
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Click the button of the item you wish to purchase. Contact us for special lengths
| • "Start-Stop" Push-button Station |
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• "Start-Stop"Push-button Station |
| 033.1955 |
$223.91
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033.195................................................. |
$151.10
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| Remote mounted, Nema 1 |
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To be mounted in Mag Starter Cover |
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| • "Fwd-Rev-Stop" Push-button Station |
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• "Fwd-Rev-Stop"Push Button Station |
| 033.1965 |
$420.87
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033.196.................................................. |
$520.41
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| Remote mounted, Nema 1 |
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To be mounted in Mag Starter Cover |
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| • "Up-Down-Stop" Push-button Station |
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| 033.1975 |
$420.87
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• Mounting Brackets for photo eye |
| Remote mounted, Nema 1 |
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#033.2122
B-05165 .............................................. |
$125.19
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| CONVEYOR WEIGHT TABLE |
| Between Rail Wdith |
15" |
17" |
19" |
21" |
23" |
25" |
27" |
31" |
33" |
37" |
39" |
| Overall Frame Wdith |
18" |
20" |
22" |
24" |
26" |
28" |
30" |
34" |
36" |
40" |
42" |
| 10'-0" Base Weight |
670 |
693 |
716 |
739 |
762 |
785 |
808 |
854 |
877 |
923 |
946 |
| Weight Per Foot |
31 |
33 |
35 |
37 |
39 |
41 |
43 |
47 |
49 |
53 |
55 |
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All weights in catalog are conveyor weights only. Accessories, crating, etc., are not included.
Total Weight = 10' Base Weight + per foot weight x extra length |
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Power Conveyor, Belt Driven, Conveyor, Live Roller Conveyors, Powered Live Roller, Conveyors, and Roller
Conveyors from your source for material handling equipment.
|
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2 in. x 2 in. x 14 Ga. plow arm